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Monday 08:00 - 16:30 Tuesday 07:30 - 16:30 Wednesday 07:30 - 16:00 Thursday 08:00 - 16:30 Friday 08:00 - 15:00

http://www.mortoncontrols.co.za/

Morton Controls Pty Ltd, 166 Blaauwberg Road, Table View, Cape Town (2026)

05/06/2026

Turn Your Brewery Process Chain Into a Value Chain: Fermentation

In brewery production, fermentation is where the beer's character is truly defined.

To achieve consistent flavour, aroma and product quality, fermentation conditions must be controlled with precision. Parameters such as wort composition, aeration, yeast strain, cell count and yeast management all play an important role, supported by tightly controlled temperature and pressure.

Modern fermentation tanks are typically closed systems, making reliable monitoring essential for both process consistency and safe operation under pressure.

Key measurement points include:
• Temperature measurement to precisely control fermentation conditions and support optimal yeast activity, depending on the yeast strain and fermentation type
• Point level detection to reliably prevent tank overflows during active fermentation
• Pressure measurement to monitor CO₂ levels, especially during bunging, supporting controlled carbonation and safe tank operation

Reliable measurement technology helps ensure consistent fermentation performance, reproducible beer quality and safe, controlled processes.

As the official Anderson-Negele partner in Southern Africa, Morton Controls supports breweries with hygienic instrumentation solutions for temperature, point level, pressure and process control across the brewery process chain.

Contact Morton Controls to discuss instrumentation solutions for your brewery process chain.

📞 0861 000 393
✉️ [email protected]
🌐 www.mortoncontrols.co.za

04/06/2026

Turn Your Brewery Process Chain Into a Value Chain: Wort Cooling

In brewery production, rapid and controlled wort cooling is a critical step before fermentation.

The plate heat exchanger plays an important role in bringing hot wort down to the required wort-out temperature, while preparing it for fermentation under stable and controlled conditions.

To achieve this efficiently, breweries need precise temperature control and a stable flow of both the wort and the cooling medium. Any deviation at this stage can affect heat-transfer performance, process efficiency, and downstream fermentation conditions.

Key measurement points include:
• Temperature measurement to monitor heat transfer performance, ensure the required cooling rate and maintain a consistent wort-out temperature
• Pressure measurement at the inlet and outlet to detect deviations from target conditions
• Pressure monitoring to help identify potential fouling, blockages or other malfunctions, allowing alarms to be triggered before issues affect production

Reliable measurement technology helps ensure efficient heat exchange, stable fermentation conditions and consistent product quality.

As the official Anderson-Negele partner in Southern Africa, Morton Controls supports breweries with hygienic instrumentation solutions for temperature, pressure, flow and process control across the brewery process chain.

Contact Morton Controls to discuss instrumentation solutions for your brewery process chain.

📞 0861 000 393
✉️ [email protected]
🌐 www.mortoncontrols.co.za

28/05/2026

Turn Your Brewery Process Chain Into a Value Chain: Whirlpool

In brewery production, the whirlpool plays a critical role in wort clarification.

After boiling, the whirlpool separates trub from the wort through controlled flow dynamics, helping to form a compact trub cone at the centre of the vessel. Efficient separation at this stage is essential for smooth downstream processing, consistent wort quality and reliable brewery operation.

Accurate instrumentation helps breweries monitor the key process conditions needed for effective solid-liquid separation.

Key measurement points include:
• Temperature measurement to support controlled hot trub removal and stable process conditions
• Level measurement to monitor vessel contents and support reliable operation
• Flow measurement at the inlet to monitor and optimise velocity, helping to create the ideal conditions for stable trub cone formation
• Turbidity measurement at the outlet to verify wort clarity and confirm that solids have been effectively removed before transfer to the next process stage

Reliable measurement technology in the whirlpool helps improve separation efficiency, protect downstream equipment and contribute to consistent product quality.

As the official Anderson-Negele partner in Southern Africa, Morton Controls supports breweries with hygienic instrumentation solutions for temperature, level, flow and turbidity measurement across the brewery process chain.

Contact Morton Controls to discuss instrumentation solutions for your brewery process chain.

📞 0861 000 393
✉️ [email protected]
🌐 www.mortoncontrols.co.za

26/05/2026

Turn Your Brewery Process Chain Into a Value Chain: Brew (Boil) Kettle

In brewery production, the brew kettle, where wort is boiled, plays a critical role in achieving the desired original gravity through controlled evaporation.

This stage requires precise control of multiple process parameters, often under challenging conditions such as foam formation, hop addition, product build-up and changing process dynamics.

Accurate instrumentation helps breweries maintain consistent boiling conditions, protect product quality and support safe operation.

Key measurement points include:
• Level measurement to ensure accurate monitoring of the kettle volume, even where foam or build-up may be present
• Pressure measurement to support stable boiling conditions and process control
• Temperature measurement to maintain consistent wort boiling and evaporation performance
• Point level detection to help prevent overflow and protect against dry running
• Flow measurement selected according to the required accuracy and specific process needs

For applications where foam and build-up can affect measurement reliability, potentiometric level sensors such as the Anderson-Negele NSL range provide precise level measurement that remains unaffected by foam or product deposits.

Point level switches, such as the NVS, support safe operation by providing reliable detection for overflow prevention and dry-run protection.

Reliable measurement technology helps breweries achieve consistent original gravity, stable processes and safer operation, turning the brew kettle into a well-controlled performance stage.
As the official Anderson-Negele partner in Southern Africa, Morton Controls supports breweries with hygienic instrumentation solutions for level, point level, pressure, temperature and flow measurement.

Contact Morton Controls to discuss instrumentation solutions for your brewery process chain.

📞 0861 000 393
✉️ [email protected]
🌐 www.mortoncontrols.co.za

25/05/2026

Turn Your Brewery Process Chain Into a Value Chain: Lauter Tun

In brewery production, lautering is often one of the key process bottlenecks. Every minute saved at this stage can have a direct impact on overall efficiency, while still needing to protect wort quality and process consistency.

That is where precise measurement and control become critical.
During lautering, accurate instrumentation helps breweries monitor wort clarity, control flow conditions, manage filter performance and maintain the right process temperature for efficient separation.

Key measurement points include:
• Turbidity measurement to replace visual checks of wort clarity and support automated switching during lautering or sparging based on predefined turbidity values
• Flow measurement to control wort pump-down speed during recirculation and lautering, even when resistance from the spent grain bed fluctuates
• Pressure measurement to monitor filter performance, with differential pressure providing valuable insight into filter cake permeability and porosity
• Temperature measurement to maintain optimal wort viscosity for efficient separation
• Point level detection for reliable full and empty monitoring of the lauter tun
• Refractometry to support inline analysis and improve control of extract concentration during the process

Reliable measurement technology helps turn lautering from a production bottleneck into a performance driver, supporting efficiency, consistency and process control.

As the official Anderson-Negele partner in Southern Africa, Morton Controls supports breweries with hygienic instrumentation solutions for temperature, point level, turbidity, differential pressure, flow and inline process analysis.

Contact Morton Controls to discuss instrumentation solutions for your brewery process chain.

📞 0861 000 393
✉️ [email protected]
🌐 www.mortoncontrols.co.za

22/05/2026

Turn Your Brewery Process Chain Into a Value Chain: Mash Tun

In brewery production, consistency starts with accurate measurement.

Take the mash tun as an example. The quality of the mash depends on precise control of the malt grist, water volume, temperature and flow rate. When these variables are measured and controlled correctly, breweries can maintain consistent mash quality across a wide range of recipes and production requirements.

Key measurement points include:
• Flow measurement to accurately track the volume of water added to the process
• Fast-response temperature measurement to maintain optimal mashing conditions
• Point level detection for reliable full and empty monitoring of the mash tun
• Optional continuous level monitoring for full visibility of tank volume at any time

For hygienic brewery applications, capacitive level sensors can offer a clean, reliable alternative to fork sensors. They are designed for easier cleaning, fast response times and dependable detection, helping to prevent tank overflows and protect pumps from running dry, even in more complex tank designs.

Reliable instrumentation is the foundation of consistent product quality, efficient brewing processes and safer plant operation.

As the official Anderson-Negele partner in Southern Africa, Morton Controls supports breweries with hygienic measurement solutions for flow, temperature, level and process control.

Contact Morton Controls to discuss instrumentation solutions for your brewery process chain.

📞 0861 000 393
✉️ [email protected]
🌐 www.mortoncontrols.co.za

14/05/2026

Are you Liquid Ready?

Overfill protection and leak detection are essential safety measures in industrial plants where reliability, compliance and environmental protection matter.

In chemical, pharmaceutical, water and wastewater, food production and energy applications, tanks and process vessels often contain media that may be water-hazardous, flammable, toxic, corrosive or environmentally sensitive.

This is where certified-level and point-level measurement systems play a critical role.
Overfill protection helps prevent tanks and containers from exceeding their safe operating capacity. When a defined limit level is reached, the system sends a signal to the control unit or can automatically stop the filling process. This reduces the risk of product loss, environmental contamination, equipment damage and unsafe working conditions.

Leak detection provides an additional layer of protection by identifying leaks at an early stage. In double-walled tanks, pipelines or containment areas, modern systems can continuously monitor the interstitial space and trigger visual or audible alarms when a fault is detected.

These safety concepts are especially important in applications such as:
• Chemical and petrochemical plants handling acids, alkalis and solvents
• Tank farms and refineries
• Water and wastewater treatment facilities
• Food and pharmaceutical production environments
• Fuel, diesel and heating oil storage tanks
• Agricultural storage tanks for manure, slurry and silage effluent

As the official UWT Level Controls partner in Southern Africa, Morton Controls supports industrial plants with robust, reliable level measurement solutions for demanding applications, including overfill protection and leak detection.

From storage tanks and process vessels to dosing, reaction, collection and clarification tanks, we help clients select technology that is suited to the application and built for long-term safety.
When hazardous or environmentally sensitive media are involved, reliable level control is not just about measurement. It is about risk reduction, compliance and process safety.

Contact Morton Controls to discuss UWT level and point level solutions for your plant.

📞 0861 000 393
✉️ [email protected]
🌐 www.mortoncontrols.co.za

13/05/2026

Reliable Concentration Measurement for Sulphuric Acid Plants

When a process becomes unstable, the first question should not always be “what needs to be redesigned?” Sometimes, the better question is: “Can we trust the measurement?”

A smelter operating a Double-Contact / Double-Absorption sulphuric acid plant was experiencing repeated instability during start-up. Concentration readings were difficult to trust, and even small deviations had a major impact on process control, absorption efficiency and final product specification.

Rather than moving straight to a full system redesign, a structured approach was implemented: validate the measurement first.

Using a SensoTech LiquiSonic® Lab Test Kit, concentration measurement was tested under controlled conditions. The results confirmed:
✔ Reproducible measurements
✔ Stable signals
✔ Accuracy better than 0.03%
✔ No drift
✔ No recalibration cycles

The conclusion was clear: the process could be controlled reliably with the right measurement technology.

Following laboratory validation, LiquiSonic® was implemented on-site. Today, the plant operates several dozen LiquiSonic® systems, supporting stable, predictable and efficient production.

The outcome:
⬆ More stable start-ups
⬆ Reliable inline concentration monitoring
⬆ Maintenance-free operation
⬆ Improved process safety
⬆ Reduced downtime and optimised operation

What began as start-up instability became a stable, controlled production environment.

At Morton Controls, we help plants across Southern Africa identify constraints, validate measurement approaches, and implement instrumentation that supports safer, more reliable process control.

Contact Morton Controls to discuss LiquiSonic® concentration measurement solutions for your process.

📞 0861 000 393
✉️ [email protected]
🌐 www.mortoncontrols.co.za

30/04/2026

Pasteurisation Control Starts With Accurate Measurement

Pasteurisation isn’t just a process; it’s a critical control point for compliance.

In HTST and UHT systems, product safety depends on precise control of temperature, flow, pressure, and time. Even small deviations can compromise compliance, product quality, and plant reliability.

With strict standards such as PMO, HACCP, IFS Food, and hygienic design requirements like 3-A and EHEDG, measurement accuracy and traceability are non-negotiable.

At Morton Controls, we implement complete pasteurisation control strategies using proven Anderson-Negele technologies:

• Temperature Measurement (TS Series): High-accuracy, low-drift sensors ensure repeatable thermal control, critical for meeting pasteurisation specifications.

• Flow Measurement (FMQ, IZMAG, IZMA): Precise flow measurement maintains the correct relationship between flow rate, holding time, and temperature.

• Pressure & Differential Pressure Monitoring: Continuous monitoring safeguards system integrity and ensures hygienic separation in critical zones.

• Process Recording (PPR – Paperless Process Recorder): Digital, compliant recording systems provide secure documentation and full traceability of the pasteurisation process

When measurement and recording are engineered together, you achieve:
✔ Regulatory compliance and audit readiness
✔ Consistent product safety and quality
✔ Full process traceability
✔ Reduced risk of deviation and downtime

We are your local Anderson-Negele partner in Southern Africa, providing support from specification through installation and commissioning.

📞 0861 000 393
✉️ [email protected]
🌐 www.mortoncontrols.co.za

29/04/2026

Precision in dairy processing starts with the right instrumentation.

Milk homogenisation and standardisation are only as reliable as the measurements behind them. Variations in flow, pressure, temperature, or fat content don’t just affect quality; they impact efficiency, compliance, and profitability.

At Morton Controls, we integrate proven Anderson-Negele technologies into complete process control solutions:

• Flow Measurement (FMQ, IZMAG, IZMA): High-accuracy electromagnetic flow meters ensure precise dosing and repeatable product composition, critical for consistent fat and solids control

• Pressure Sensors (P42, L3): Continuous pressure monitoring protects homogenisers and separators, while quickly identifying deviations that signal process issues

• Temperature Sensors (TS Series): Hygienic, configurable designs; including flush-mounted options and maintain strict thermal control without compromising cleanability

• Turbidity Sensors (ITM-51, ITM-4): Inline measurement enables accurate fat content control and real-time product standardisation

When measurement is reliable, the entire process stabilises:
✔ Consistent product quality
✔ Reduced product giveaway
✔ Improved plant efficiency
✔ Greater process visibility

We’re not just supplying instruments — we identify the constraint, engineer the control strategy, and deliver the instrumentation to fix it.

We are your local Anderson-Negele partner in Southern Africa, providing support from specification through installation and commissioning.

📞 0861 000 393
✉️ [email protected]
🌐 www.mortoncontrols.co.za

Morton Controls Pty Ltd

05/06/2026

04/06/2026

28/05/2026

26/05/2026

25/05/2026

22/05/2026

14/05/2026

13/05/2026

30/04/2026

29/04/2026

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Monday	08:00 - 16:30
Tuesday	07:30 - 16:30
Wednesday	07:30 - 16:00
Thursday	08:00 - 16:30
Friday	08:00 - 15:00