PowerSafe Automation

PowerSafe Automation PowerSafe Automation delivers turnkey machine safety solutions that protect operators and ensure OSHA compliance.

We invest in our people, empower manufacturers, and give back to our community—building safer workplaces and stronger futures. PowerSafe Automation is a turnkey machine safety and industrial automation solutions provider based in Northeast Indiana, specializing in engineered machine guarding, electrical integration, and nationwide installation services. From risk assessment and system design to fa

brication, controls integration, and field installation, we help manufacturers streamline complex safety projects while minimizing downtime and operational disruption. Our engineering-led approach is focused on delivering practical, compliant, and scalable solutions that improve workplace safety, machine reliability, and long-term operational performance.

06/22/2026

And that's a wrap on Q2! 🎉

We're grateful for another successful quarter, and it wouldn't be possible without the hard work, dedication, and commitment of our incredible team.

To celebrate, we treated our employees and their families to a day at the . It was a great opportunity to step away from the shop, spend time together, and recognize the people who make PowerSafe what it is.

A big thank you to the for helping make it a memorable day!

We're excited for what's ahead and can't wait to see what Q3 brings.

06/22/2026

June is National Safety Month

Last week we talked about the top 5 injuries and nature of injuries. Today we are going to talk about one of the top injury events. Falling, specifically the two types of falling:

- Falling on the same level
- Falling to a lower level

Falling on the same level is the 3rd leading event in workplace injuries. This can include tripping over material on the ground, slipping on slick or wet surfaces, and moving walkways. These types of falls are nonfatal but can cause serious injuries. They can range from lacerations to fractures.

Falling to a lower level is the 3rd leading event in workplace injuries, and 5th leading event in fatal workplace injuries. These can range from falling or jumping to a lower level, falling from ground level to a lower level like storm drains or sewers, and falling due to harmful event like chemical exposure or electric shock. These injuries are more serious and can be fatal.

Has your business had any falls and if so what did you do to prevent these falls in the future?



06/19/2026

Before and After

The before shows a flame treating conveyor system operating without complete machine guarding. The machine safety assessment identified
- exposed conveyor chains, sprockets, shafts, couplings, piping, hoses, and electrical wiring
that increased the risk of
- entanglement, pinch point injuries, and operator exposure to hazardous motion

Our PowerSafe team recommended safeguarding improvements
- interlocked machine guarding, conveyor protection, secured electrical enclosures, and improved hose and cable management
to support safer machine operation and maintenance activities.

When you leave your managers behind. You better be prepared to pay the price. The price of treats.
06/17/2026

When you leave your managers behind. You better be prepared to pay the price. The price of treats.

June is National Safety MonthSo far this month we’ve talked about the total numbers of incidents and deaths, and the sil...
06/15/2026

June is National Safety Month

So far this month we’ve talked about the total numbers of incidents and deaths, and the silent killers overexertion and repetitive movements.

Today we are talking about common workplace injuries. The most common occurrences of injuries in this industry is during clearing jams, making adjustments while the machine is running, or cleaning without properly stopping/turning machines off.

Below is a graphic of the top 5 injury events and nature of injuries. This graphic shows the current data from OSHA.

Does any of this data shock you? What’s your workplace’s common injury? Do you have safety solutions in place to help prevent the common injury?

06/12/2026

Before and After

PowerSafe Automation identified this gear shaping machine had no complete machine guarding. Our sales team assessed the risks exposed
- rotating shafts, pulleys, belts, couplings
and moving components that created entanglement and pinch point hazards for operators and maintenance personnel. Our team also assessed additional concerns
-exposed electrical wiring
- unrestricted access to hazardous motion zones
and the potential for ejected parts or debris.

PowerSafe Automation's team recommended safeguarding upgrades including
- fixed and interlocked machine guarding, containment guarding, and secured electrical enclosures.

When you make a wrong decision and your managers judge you.
06/10/2026

When you make a wrong decision and your managers judge you.

June is National Safety MonthToday we are going to talk about silent killers that are causing businesses to lose days of...
06/08/2026

June is National Safety Month

Today we are going to talk about silent killers that are causing businesses to lose days of work.

- Overexertion
- repetitive movement

These two things are commonly overlooked in the workplace. But they are one of the leading factors to workplace injuries. That’s why they are silent killers. They aren’t often noticed until it’s too late. Overtime they can lead to sprains, tears, strains, and more that slowly break down the body.

To help prevent these from happening long term business should spend a day watching their works doing their every day tasks and ask themselves “Are we helping prevent overexertion and repetitive movement enough?”

This is where PowerSafe Automation can help. We provide what we call a “Green-Zone Ergonomic Assessment”. https://powersafeautomation.com/green-zone-ergonomic-workstation-assessment During an assessment we take a look at how everyone moves, works, and runs their equipment and provide our proven solution to help keep employees from overexerting themselves and help reduce repetitive movement.

06/05/2026

Before and After

The before photo shows a CNC tool changer and automated machining system operating without complete machine guarding and risk reduction measures. PowerSafe Automation identified
- exposed chains
- sprockets
- rotating shafts, rollers
- moving transfer components
that created entanglement and pinch point hazards for operators and maintenance personnel.

PowerSafe Automation recommended safeguarding improvements including
- fixed and interlocked machine guarding
- perimeter fencing
-safer maintenance access points
- improved operator protection around automated tool handling system
The customer agreed and our team installed our recommended safeguarding improvements

06/03/2026

Most machine safety problems don’t start on your floor.

They start at the purchase decision. When buying new equipment it’s assumed that it’s ready to go and are safe to operate and meet all the safety requirements. But in reality once it’s installed you start to notice that access points don’t make sense and safety devices are poorly placed or are missing. And at this point after buying the expensive new equipment you are finding out that now you have to figure out how to make this new expensive equipment up to safety standards.

If this is starting to give you a headache, we understand. This is where PowerSafe Automation can help. We can help make sure that you are getting the equipment with proper safety already installed, save money, and identify the safety gaps before you purchase.

Interested in how this process works?
https://ow.ly/BpEH50Z4J2r

Address

129 N Main Street
Wolcottville, IN
46795

Opening Hours

Monday 7am - 4pm
Tuesday 7am - 4pm
Wednesday 7am - 4pm
Thursday 7am - 4pm
Friday 7am - 4pm

Telephone

+12609932828

Website

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