Micro Air Clean Air Systems

03/17/2026

5000 CFM Wet collector will be used with a 72" x 30" DDT for combustible dust that is fully NFPA and OSHA compliant.

02/09/2026

Micro Air’s wet collector, often referred to as a wet dust collector or wet scrubber, is highly effective for managing combustible metal dust due to its ability to safely capture and neutralize combustible particles. Here are the key benefits of using a wet collector for combustible metals:
Explosion and Fire Risk Mitigation: Wet collectors use water to capture combustible metal dust, such as aluminum, titanium, or magnesium, preventing the formation of dry dust clouds that could ignite or explode. The wet environment significantly reduces the risk of deflagration compared to dry dust collectors.

12/01/2025

What will happen if you exceed the air to cloth ratio for filters in a dust collector? - Class is in session!

If you exceed the air-to-cloth ratio (ACR, also called air-to-media ratio) in a dust collector — meaning you push more airflow (CFM) through the filter media than it’s designed for — several negative things happen, usually in this order:

* Immediate drop in filtration efficiency

Higher face velocity forces dust particles deeper into the filter media (or straight through it in extreme cases).
Fine particles that would normally form a dust cake on the surface now pe*****te the media → higher emissions out the clean air plenum (visible stack plume, bypass, or failed opacity/emission tests).

* Rapid increase in differential pressure

The same amount of dust is now loaded onto less effective surface area.
Pressure drop across the bags/cartridges rises much faster → the system runs at higher static, even right after cleaning.
Fans work harder, energy costs go up, and you may trip high-static alarms or shut down.

* Reduced filter life

Excessive velocity causes flex fatigue and pinhole leaks or tears in bag filters.
In cartridge collectors, it leads to media compaction, blinding, or cracks around the pleats causing bypass.
Typical result: filter replacement interval drops from years to months.

* Poor rotopulse cleaning

At high ACR, the dust cake doesn’t release properly during cleaning pulses because the air is pushing the cake into the media instead on the surface and letting it drop.

* Reduced dust handling capacity in the hopper

Because cleaning becomes ineffective, more dust stays on the filters instead of dropping into the hopper.

* Bottom Line

Exceeding the air-to-cloth ratio is the fastest way to destroy a dust collector’s performance and filter life. It’s almost never worth it to “just turn up the fan.” If you need more airflow, you have to add filter area (more cartridges, or a second module) or switch to a higher-ratio media/technology that is specifically rated for it. Contact Your Micro Air Rep today!

11/04/2025

Revolutionize Your Workspace with the Micro Air -Wet Dust Collector!
In today's fast-paced industrial world, airborne dust isn't just a nuisance—it's a hazard. Micro Air is thrilled to release the RWC2500 & RWC5000 WET Collector: your ultimate shield against dust collector fires, explosions, fine particulates, and regulatory fines. This cutting-edge system uses advanced wet scrubbing technology & MERV 16 filters to capture up to 99.5% of hazardous particles, transforming dry dust into harmless sludge for SAFE effortless disposal.
Why choose us? Unlike traditional dry filters that can clog and spark, our compact, energy-efficient design integrates seamlessly into any production line— where fire Mitigation is a concern. Low maintenance, zero backfire risk, and compliance with NFPA 660 standards mean peace of mind and zero downtime. Most importantly, it protects the worker from harmful contaminants and nearly eliminates the risk of fire from the welding process.
Don't let dust dictate your operations. Invest in safety, efficiency, and sustainability today! Contact us to qualify for a free demo and breathe easy knowing your team—and your business—is protected.

10/31/2025

Dust Collection solutions don't have to be scary. Call your Micro Air Rep today to help! Have a Spooktacular Happy Halloween.

10/15/2025

Micro Air's RP1 provides a solution where minimum CFM is needed and the footprint space is at a premium. The RP1 can be used in many applications like the one below. Contact your Micro Air dealer today. See more at www.microaironline.com

09/23/2025

Micro Air is thrilled to announce the launch of the redesigned WC2500, now in
full production as part of the Hydromax lineup. These advanced wet dust collectors are engineered to mitigate risks of fire and deflagration of combustible dust, ensuring safer operations while minimizing costly repairs and downtime.
Key Features of the WC2500:
 Delivers a true 2,500 CFM for superior performance
 Constructed from durable 304 stainless steel with a single sump
 Powered by a 7.5 HP motor and forward inclined non-sparking
blower that is fully removed from the dirty air stream
 Equipped with UL 508A-listed controls and NFPA compliant
interlocks for enhanced safety and reliability
 Feature direct level capacitance sensors, eliminating water level concerns
 Available in industrial stainless steel or with an optional
black marine-grade epoxy coating
 Offer a full range of optional attachments, including silencers, HEPA filters, A-Frame after-filters, and powered-off gas blowers.
Micro Air’s Hydromax Lineup sets a new standard in dust collection technology,
providing businesses with reliable, high-performance solutions to maintain safe
and efficient operations. Ask about a DEMO

09/04/2025

Come See us at Fabtech this Week! Sept 8th -- 11th in Chicago. We will be there with a couple of our units. Come see us for all of your air quality solutions!

09/04/2025

Come See us at Fab Tech in Chicago Sept 8th through Sept 11th.

08/25/2025

FabTech is less than 2 weeks away! Come see us at the largest show of its kind in North America. Metal fabrication, Welding & safety products to support the metal industry!.. Booth B37048. If you see me there, Come say Hello!

08/07/2025

08/05/2025

There was a devastating explosion in a Nebraska facility that produces pet bedding and wood pellets. There have been confirmed three fatalities due to the explosion. Real life reminder of why we do what we do. At the end of the day employee safety is our biggest concern.