Process Improvement via Maintenance & Engineering Training

07/28/2026

If you’ve ever chased a rung that should energize but doesn’t, this will look familiar.

🔧 OTU (Unlatch) — hidden unlatches in other routines overriding what you see
🔧 JSR (Jump to Subroutine) — logic not executing because the routine isn’t being scanned
🔧 MCR (Master Control Reset) — rungs evaluating false inside a control zone even when inputs appear true

If your team works with RSLogix or Studio 5000, this is a quick visual refresher worth sharing.

Here’s the video:

Having trouble with illogical PLC rungs in RSLogix? This video w...

04/14/2026

Free Maintenance Apps!

Explore them all here:

Explore free industrial educational apps, electrical simulators, job tools, and technical reference guides—no downloads required.

03/15/2026

Read the complete guide on Steam Trap Operation & Selection to understand trap types, condensate removal principles, installation best practices, and how to diagnose common steam trap failures.

This section explains how steam traps remove condensate while preventing the loss of live steam. It covers the major trap types—thermodynamic, thermostatic, and mechanical—along with their operating principles, advantages, and limitations. The article includes guidance on trap sizing, installation, troubleshooting, and common failure modes such as blow‑through, blockage, and water hammer.

Useful for maintenance teams working on steam distribution, process heating, or energy-efficiency programs.

Get tips at https://bin95.com/ebooks/cup/steam-trap-operation-selection.htm
It's a great share for students and those new to the industry.

03/07/2026

Control Panel Design TIP:

Extend the PLC communication port outside the panel and include a power outlet for the technician's laptop. But place both in a locked enclosure so only authorized personnel may access.

Gain more valuable advice in the article 'Control Panel Design With Maintenance In Mind' at Control Design Magazine...
https://www.controldesign.com/control/plcs-pacs/article/11334683/machine-control-control-panel-design-with-maintenance-in-mind

02/14/2026

Process Control Optimization via Vibration Analysis
TIPs:

- Establish a solid vibration data baseline when the equipment is operating at its best-known state.

- Take measurements in horizontal, vertical, and axial directions to get a full, 3D picture of the machinery's movement.
- Many vibration issues are proportional to, or harmonics of, this speed.

- Use FFT to convert raw time-domain data into a spectrum. This allows you to identify specific, "root cause" frequencies (e.g., 1x for imbalance, 2x for misalignment) rather than just looking at overall amplitude.

- An absolute vibration limit is less useful than a rising trend over time.

- Use modal analysis to identify and avoid operating speeds close to the machine's structural natural frequency.

- Use 24/7 vibration monitoring for critical assets.

And this one is my favorite...
- Use AI-driven, automated analysis software integrated into your CMMS to generate work orders automatically when thresholds are crossed.

Although this one should be my favorite 😉 ...
- Provide your people access to vibration training and certification delivered by seasoned professionals.

Learn More:
https://bin95.com/vibration-analyst/

Learn vibration analysis online with ISO‑18436‑2 VCAT I–III training and certification, personally taught by expert instructor Alan Friedman.

01/15/2026

Dive into Rockwell Automation Curriculum for Professional Development

https://f005.backblazeb2.com/file/bin95com/index.html

12/08/2025

🚀 Affordable Mechanical Engineering Courses – Unlimited Access for Schools & Companies

Looking to meet mechanical engineering education requirements without the high cost of traditional programs?

Our perpetual site licenses give schools, companies, and instructors unlimited access to interactive, self‑study mechanical and industrial engineering courses.

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From hydraulics and compressors to pumps, turbines, and heat exchangers, these courses bridge theory with hands‑on practice. Perfect for technical schools, apprenticeship programs, and company training departments worldwide. 🌍

👉 Explore the full catalog here:
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📌 Also available as mechanical engineering online courses for individuals who prefer internet‑based training.

11/03/2025

📱 The FREE Online Electrical Troubleshooting Simulator (OETS) is now mobile-friendly!

🎮 Same powerful features. Same achievement levels. Now optimized for mobile!
✅ Auto-scroll for smoother mobile use
✅ Full 6-step Lockout/Tagout safety training
✅ Realistic faults using all 5 senses
✅ NEW “Rando Mode” for even more challenges
✅ Compatible with Chrome, Edge, and Firefox

👨‍🏭 Designed for industrial electricians, maintenance techs, students, and anyone serious about troubleshooting.

🔗 𝙏𝙧𝙮 𝙞𝙩 𝙣𝙤𝙬:
https://bin95.com/industrial/electrical-troubleshooting.htm
Short URL: 𝗕𝗜𝗡𝟵𝟱.𝗰𝗼𝗺/𝗢𝗘𝗧𝗦

🗣 𝐇𝐚𝐯𝐞 𝐲𝐨𝐮 𝐡𝐚𝐝 𝐲𝐨𝐮𝐫 𝐓𝐫𝐨𝐮𝐛𝐥𝐞𝐬𝐡𝐨𝐨𝐭𝐢𝐧𝐠 𝐎𝐄𝐓𝐒 𝐭𝐨𝐝𝐚𝐲?

💬 Drop a comment below if you’ve tried it — or tag someone who needs to level up their troubleshooting skills!

📢 SHARE this video with your crew, your class, your followers — the more shares, the more features we’ll add to OETS!

10/14/2025

🚀 Unlock Your Potential as an Industrial Maintenance Technician! ⚙️

Are you looking to elevate your career in industrial maintenance? With countless vocational training resources available, it can be overwhelming to find the best options tailored for your needs. That’s why I’m excited to share a guide that truly stands out from the crowd!

📚 The guide from BIN95 showcases some of the best and most unique educational resources available for Industrial Maintenance Technicians. Whether you’re just starting out or looking to expand your skill set, these resources can help you pave the way to success in a rapidly evolving field.

🔧 From hands-on training to online courses, you'll find a variety of options that suit different learning styles and career goals. Don't miss out on the opportunity to invest in your future and gain a competitive edge!

🌐 Learn more about these fantastic resources by visiting
https://bin95.com/industrial-maintenance-training.htm

Let’s keep learning and growing together! 💡

09/19/2025

🚀 Upgrade Your Skills with the Industrial Maintenance Technician Training Bundle!

Ready to take your career to the next level? Our Maintenance Technician Bundle offers 8 interactive courses at a fantastic 31% DISCOUNT!
Great for mechanics or facilities maintenance, wanting to transition to industrial maintenance.

💡 Whether you're a student or a professional, this is the perfect opportunity to enhance your knowledge and skills in:

🔧 Hydraulics
⚙️ Motor Controls
📊 PLC Training
🔌 VFD & more!

Each course includes engaging simulations, final exams, and a certificate of completion! 🎓
✨ This month, we are including a copy of the PLCLogix 5000 PLC simulator software at no extra cost.

Don't miss out—click the link to explore the bundle and start your journey today! 🔗➡️
https://bin95.com/automation-training-bundles/maintenance-technician-training.htm