Schaffer Automation

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Schaffer Automation Designing and building custom automation, assembly, robotics, and vision systems.

Since 1981, Schaffer Automation has designed and built custom automation systems that help manufacturers improve throughput, precision, quality, and efficiency. We specialize in custom automated assembly machines, high-speed continuous motion systems, servo indexing systems, robotic automation, vision inspection systems, and machine retrofits. Every solution is engineered around the customer's product, process, and production goals. From new automation systems to performance upgrades of existing equipment, we help manufacturers solve complex production challenges with practical engineering, quality workmanship, and personalized attention. Built on quality and integrity, Schaffer Automation is committed to developing long-term relationships and delivering reliable automation solutions that perform for years to come.

A machine’s job is to keep production moving. But performance is only part of good automation design.The people who oper...
10/24/2026

A machine’s job is to keep production moving. But performance is only part of good automation design.

The people who operate and maintain the equipment matter too.

Accessibility, component placement, changeovers, controls, and maintenance needs should all be considered during the design process, not after the machine reaches the production floor.

At Schaffer Automation, practical design means thinking beyond the next cycle.

A well-designed machine should perform reliably and be practical to support for the long haul.

Precision assembly starts before two components ever come together.Parts first need to be fed, oriented, and delivered t...
10/21/2026

Precision assembly starts before two components ever come together.

Parts first need to be fed, oriented, and delivered to the right place at the right time. If that process is inconsistent, the rest of the machine can be affected.

That is why part handling is an important part of custom automation design.

At Schaffer Automation, feeding and handling are engineered as part of the complete system to support consistent operation, reliable assembly, and production throughput.

Because a machine can only perform as reliably as the process feeding it.

Small components can create complex automation challenges.In aerosol manufacturing, components need to be fed, oriented,...
10/17/2026

Small components can create complex automation challenges.

In aerosol manufacturing, components need to be fed, oriented, positioned, and assembled consistently while keeping pace with production demands.

Schaffer Automation designs custom equipment around the specific product and process, helping manufacturers improve repeatability, efficiency, and reliable production.

When standard equipment doesn’t fit the application, the right solution starts with understanding the process.

Explore our aerosol automation capabilities: https://bit.ly/4iWefFl

10/13/2026

High-speed assembly requires more than fast equipment. Every operation needs to work together consistently.

This custom automation system was developed for the assembly of Chobani® spouts and caps, helping components move through the process accurately and repeatably at production speeds.

For food and beverage manufacturers, reliable automation can help maintain consistency while supporting the throughput required for high-volume production.

At Schaffer Automation, each system is engineered around the specific product, process, and production requirements.

Have a unique assembly application? Let’s discuss your process. https://bit.ly/4xLwp0M

A custom automation system starts long before machine building and manufacturing begin.Machine design is where the produ...
10/10/2026

A custom automation system starts long before machine building and manufacturing begin.

Machine design is where the production requirements, part flow, equipment layout, accessibility, and individual operations begin to come together as one complete system.

Working through those details during engineering helps identify potential challenges before they reach the production floor.

At Schaffer Automation, we design equipment around the application from the start, with practical operation, reliability, and long-term performance in mind.

Learn more about our Machine Design capabilities: https://bit.ly/47rUA96

Custom automation starts with quality engineering and craftsmanship.At Schaffer Automation, our equipment is engineered ...
10/06/2026

Custom automation starts with quality engineering and craftsmanship.

At Schaffer Automation, our equipment is engineered and built in St. Charles, Illinois, with hands-on attention throughout the design, assembly, and testing process.

Every system is built around the application, with a focus on practical design, reliability, and long-term performance on the production floor.

Proudly built in the USA. Built for manufacturers who depend on their equipment every day.

Learn more about Schaffer Automation: https://bit.ly/4bL9s50

As production demands continue to evolve, more manufacturers are choosing to modernize existing equipment instead of inv...
10/03/2026

As production demands continue to evolve, more manufacturers are choosing to modernize existing equipment instead of investing in entirely new production lines.

For many operations, upgrading controls, improving machine performance, or retrofitting key systems can increase reliability, reduce downtime, and extend the life of existing equipment.

Every application is different, which is why the first step isn't recommending a new machine. It's about understanding the process and identifying the solution that delivers the greatest value.

Let's discuss your process: https://bit.ly/3Tsj6De

09/29/2026

Every step in an automated assembly process has a purpose.

In this plug and gasket assembly system, components are accurately positioned and assembled before moving to the next operation. Consistent placement at this stage helps support downstream processes and contributes to reliable product quality.

By designing each station around the application, manufacturers can improve repeatability, reduce variation, and keep production moving efficiently.

Learn how indexing assembly systems support precision manufacturing: https://bit.ly/4h5t4o9

Keeping production moving starts with reliable automation. Whether it's assembly, inspection, or material handling, ever...
09/25/2026

Keeping production moving starts with reliable automation.

Whether it's assembly, inspection, or material handling, every step in the process needs to perform reliably to keep production moving and maintain product quality.

At Schaffer Automation, we design custom automation solutions that help food and beverage manufacturers improve efficiency, maintain consistency, and support reliable, repeatable production.

See what’s possible with custom food and beverage automation: https://bit.ly/4xLwp0M

Robots aren’t the answer to every manufacturing challenge. But for the right application, robotic pick-and-place systems...
09/22/2026

Robots aren’t the answer to every manufacturing challenge. But for the right application, robotic pick-and-place systems can improve speed, consistency, and efficiency.

These systems are ideal for repetitive tasks such as loading, unloading, transferring, and positioning parts with accuracy and repeatability.

At Schaffer Automation, we design robotic pick-and-place solutions around each customer's process to help improve production while supporting long-term reliability.

Find out if robotic pick-and-place is right for your application: https://bit.ly/4cUls4I

Address

3555 Stern Avenue
Saint Charles, IL
60174

Opening Hours

Monday 7am - 3:30pm
Tuesday 7am - 3:30pm
Wednesday 7am - 3:30pm
Thursday 7am - 3:30pm
Friday 7am - 3:30pm

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