Melt Design Incorporated

Melt Design Incorporated Established in 1984, Melt Design, Inc. Made in the USA.

develops and manufactures custom Hot Runner systems and components and innovative solutions, including over 25 patented products, for plastics injection molding.

Use Our Equatemp® Multi-Gate nozzles and tips to Produce Complex Small Parts That Require Multiple Gates in Confined Are...
04/20/2021

Use Our Equatemp® Multi-Gate nozzles and tips to Produce Complex Small Parts That Require Multiple Gates in Confined Areas

* Direct gating in compact molds allows for controlled flow into small parts.
* Nozzles with multiple tips means fewer zones are required on temperature controllers.
* Tips range from 1-4 for smaller diameters while the larger diameters are available with 2 to 8 tips.

Previous Next Select A Size Option With multiple tips and compact size, the Equatemp® Multi-Gate nozzles are ideal to produce complex small parts that require multiple gates in confined areas. Direct gating in compact molds allows for controlled flow into small parts. Nozzles with multiple tips mea...

Producing Small or Micro Plastic Molded Parts?Our Power Point® Mini PM Series direct gate nozzles are designed for produ...
04/19/2021

Producing Small or Micro Plastic Molded Parts?

Our Power Point® Mini PM Series direct gate nozzles are designed for producing micro to small parts. Available with replaceable nozzle tips to meet your production needs.

Need more information or a quote? Contact us at 800-MDI-ONLY.

Dual Zone Hot Sprue Bushings Designed for High Precision ApplicationsEquatemp® Dual Zone Sprue Bushing is a robust and i...
04/16/2021

Dual Zone Hot Sprue Bushings Designed for High Precision Applications

Equatemp® Dual Zone Sprue Bushing is a robust and internally heated hot sprue bushing with two zones that provide ultimate temperature control and uniformity. Meticulously designed for applications that demand higher precision, this bushing is ideal for use in the automotive and medical industry.

Select A Size Option The Equatemp® Dual Zone Hot Sprue Bushing (MD) is integrally heated with 2 independent heated zones that provide temperature control and uniformity. It is an excellent choice for processing high heat engineering grade resins as well as heat sensitive resins. Place a request tod...

Tax Day has been moved again this year - to Monday, May 17th. Whether your deadline changes or not we are here to meet y...
04/15/2021

Tax Day has been moved again this year - to Monday, May 17th.

Whether your deadline changes or not we are here to meet your hot runner requirements.

Need Easy & Reliable Temperature Control for Your Plastic Injection Molding System?We offer self-contained portable cont...
04/14/2021

Need Easy & Reliable Temperature Control for Your Plastic Injection Molding System?

We offer self-contained portable controllers as well as controllers with more advance features to meet a variety of system requirements.

Previous Next Select a category to view our options Plastic molding applications require a hot runner temperature controller that is easy to use and reliable with precise control. Part quality improves with consistent temperature control, which also reduces scrap. Hot runner temperature controllers....

A Better Machine Nozzle Shut-off DeviceIn insert shot molding applications, the machine nozzle must back away from the m...
04/13/2021

A Better Machine Nozzle Shut-off Device

In insert shot molding applications, the machine nozzle must back away from the mold with each shot.

Our Machine Nozzle Shut Off Device was designed to:

* Reduce drooling
* Increase productivity
* Eliminate waste

Previous Next Select a category to view our options In insert shot molding applications, it is necessary for the machine nozzle to back away from the mold with each shot. Our Machine Nozzle Shut Off Device was designed to drastically reduce drooling when the machine nozzle is disengaged from the hot...

Rethinking buying your hot runner systems from global sources?  According to Plastics Technology Magazine you're not alo...
04/12/2021

Rethinking buying your hot runner systems from global sources? According to Plastics Technology Magazine you're not alone.

From pandemic shutdowns to blocked shipping canals, overseas sourcing headaches are forcing many OEMs to rethink far-flung supply chains, particularly when it comes to tooling.

04/09/2021

Even Plastic Flow is Important to Ensure Part Uniformity in Injection Molding.

Running water simulates the flow into the mold. Just one of the ways we test your manifold prior to shipping it. Learn more at www.meltdesign.com

A hot runner system delivers molten plastic into the mold cavities to create a plastic part. Which hot runner do you nee...
04/08/2021

A hot runner system delivers molten plastic into the mold cavities to create a plastic part. Which hot runner do you need?

* Single Face Molds
* Stack Molds
* Valve Gate Systems
* Valve Gate Stack Systems
* Multi-Material Hot Halves
* Single Cavity Valve Gate Systems

Not sure which system meets your requirements? Let us help.

Hot Runner systems play a critical role in plastic injection molding by homogeneously distributing the melt and optimizing the thermal profile in the mold

Increase Uptime with Internally Heated Equatemp® Molding Machine NozzlesMachine nozzles provide a variety of functions i...
04/07/2021

Increase Uptime with Internally Heated Equatemp® Molding Machine Nozzles

Machine nozzles provide a variety of functions including shutting off the melt flow to minimize drool when the press is disengaged from the mold.

Need a quote or more information? Click the link below.

Previous Next Select a category to view our options The patented Equatemp® internally heated Molding Machine nozzles provide high performance, precise temperature control and resist burning out. A key feature includes use of ceramic-insulated resistance wire compacted to ensure the highest possible...

Need Ultimate Temperature Control and Uniformity in Plastic Injection Molding?Our Equatemp® Single Zone MB Series hot sp...
04/06/2021

Need Ultimate Temperature Control and Uniformity in Plastic Injection Molding?

Our Equatemp® Single Zone MB Series hot sprue bushings are available in standard and extra stock options with multiple or***ce choices.

Our Replacement Tip RB Series is available in either medium or large with topless, full body, or sprue type tips.

Our Dual Zone MD Series is internally heated with 2 independently heated zones that provide temperature control and uniformity.

Learn more at MeltDesign.com or contact us at 1-800-MDI-ONLY

Do Your Plastic Injection Molded Parts Require a Precise Cosmetic Finish?Our internally heated Power Point® Valve Gate n...
04/05/2021

Do Your Plastic Injection Molded Parts Require a Precise Cosmetic Finish?

Our internally heated Power Point® Valve Gate nozzles offer a precise flow of plastic into the cavity eliminating blemishes. The nozzles feature:

• Interchangeable pins: “any valve pin in any location.”
• Internally heated providing uniform heat profile
• Replaceable thermocouple
• Replaceable tip configurations

Address

Saint Charles, IL
60174

Opening Hours

Monday 8am - 4:30pm
Tuesday 8am - 4:30pm
Wednesday 8am - 4:30pm
Thursday 8am - 4:30pm
Friday 8am - 4:30pm

Telephone

+16304434000

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