Windings Inc.

Windings Inc. Industries include: Aerospace, Defense, Outer space, Oil and Gas, HVAC, Electric and Hybrid Vehicles Windings Inc. was established in New Ulm in 1965 by J.W.

McKinney. Upon McKinney's retirement in 1983, Windings Inc. was sold to R.D. Ryberg, the Company's current Chairman. In 1989, 1991 and 2005 the New Ulm facility was enlarged and upgraded for added operations. Also in 1991, Windings Inc. formed a relationship with Windtech, Inc. in Agua Prieta to further expand its manufacturing capacity and provide greater flexibility in the pricing and delivery o

f finished assemblies. In 1998, Windings Inc. formed an ESOP (Employee Stock Ownership Plan) for a planned purchase and transition of Company stock to the employees of Windings. The higher sense of responsibility that comes with employee ownership has made Windings even more responsive to customer needs and encourages innovation to bring greater value to its customers. In 2008, the company became 100% employee-owned. In 2020 Windings completed the consolidation of its 3 New Ulm facilities into a single, modern building located at 15 Somsen Street.

END GAME - End turns (loops of copper wire that extend beyond the lamination stack) don't contribute to torque productio...
08/06/2024

END GAME - End turns (loops of copper wire that extend beyond the lamination stack) don't contribute to torque production but are a necessary evil when it comes to manufacturing coils of wire for electric motors. Therefore minimizing end turn length will reduce the overall motor length and increase the motor's torque density.

Mechanically compressing the end turns is possible, but risks damaging the wire insulation. Needle winding the coils directly onto the stator teeth produces significantly shorter end turns than inserting pre-wound coils but requires very precise and expensive equipment. Hand-winding is the best choice to minimize end turns for low production volumes, while segmented stators are ideal for higher volumes.

With over 20 years of experience manufacturing motors for the Oil & Gas Industry, Windings has developed a revolutionary...
07/25/2024

With over 20 years of experience manufacturing motors for the Oil & Gas Industry, Windings has developed a revolutionary new product: DuraCORE™ motors. DuraCORE combines Windings motor expertise with GORE Magnet Wire’s ability to withstand harsh conditions to produce a motor capable of withstanding pressures of 30 Kpsi with a wire rated to withstand temperatures exceeding 260º C, limiting the risk of downtime due to motor failure for our customers. https://www.windings.com/duracore-series-motors

At Windings Inc., we understand the importance of having reliable information at your fingertips. Our comprehensive Tech...
07/24/2024

At Windings Inc., we understand the importance of having reliable information at your fingertips. Our comprehensive Technical Reference Library offers valuable resources including informative white papers on the latest advancements and industry trends, as well as in-depth application stories from our wide range of solutions.

Whether you're an engineer, designer, or researcher, our Technical Reference Library is your trusted resource for reliable electromagnetic materials. Visit today! https://conta.cc/3OW4o2J

In addition to primary manufacturing, assembly, and test areas, facility capabilities include a dedicated motor developm...
07/23/2024

In addition to primary manufacturing, assembly, and test areas, facility capabilities include a dedicated motor development cell, a large assembly area, a clean space (for Aerospace applications), and a controlled manufacturing environment for specialized applications. Windings’ in-house machining capability with direct access to the production floor, allows changes to be implemented quickly and accurately. Magnet cutting capabilities and a reliable supply of magnetic material increase efficiency and reduce lead times. https://www.windings.com/engineering-services

“Calculating slot fill accurately is crucial for optimizing performance. It involves considering the cross-sectional are...
07/22/2024

“Calculating slot fill accurately is crucial for optimizing performance. It involves considering the cross-sectional area of each component within the slot, including wire, liners, and wedges. The goal is to maximize the conductive material without compromising manufacturability. Engineers must decide where to close off the slot opening, often where the tooth foot starts to extend from the tooth itself. This detailed calculation ensures maximum torque output while maintaining buildability."

Understanding the intricate balance between performance optimization and manufacturability is essential for designing high-performance electric motors. Our white paper provides a deep dive into these critical considerations, ensuring you achieve maximum torque output without sacrificing buildability. For more in-depth insights, visit our entire library of technical documents and stay ahead in the field of electromagnetics. www.windings.com/technical-reference/

The difference between a publicly traded company and an is that the shares in a public company are available to the ge...
07/19/2024

The difference between a publicly traded company and an is that the shares in a public company are available to the general public with share value being determined by supply and demand in the open market, whereas ESOP shares are only available to employees of the company and the share value is determined annually by an independent valuation firm selected by the ESOP trustee.
Learn about the benefits of being an below!
https://www.windings.com/employee-owned/

FILL 'ER UP - The more copper wire that can be packed into the stator of an electric motor (i.e. "slot fill"), the highe...
07/18/2024

FILL 'ER UP - The more copper wire that can be packed into the stator of an electric motor (i.e. "slot fill"), the higher the torque output that can be achieved. Unfortunately increased slot fill also increases the complexity and cost of manufacturing, and 100% slot fill is not achievable. As a general rule, 60 - 70% slot fill represents typical manufacturing complexity, 70 - 80% is considered "difficult" and anything over 80% is "very difficult".

For more than 20 years, Windings has pioneered the development of high durability electric downhole motors and alternato...
07/10/2024

For more than 20 years, Windings has pioneered the development of high durability electric downhole motors and alternators/generators for critical upstream applications in the Oil & Gas industry. Our , alternators, and related components are designed to survive and perform under the hostile conditions present in well drilling.
To learn more, click the link below! https://www.windings.com/duracore-series-motors

Windings has earned a strong reputation as a trusted partner by consistently delivering high-quality products and servic...
07/09/2024

Windings has earned a strong reputation as a trusted partner by consistently delivering high-quality products and services that are optimized for the requirements of each application. To ensure high quality standards are met consistently, Windings’ Quality Management System (QMS) includes Certifications from ISO, ITAR, RoHS, NADCAP and much more! View the complete list below!
https://www.windings.com/certifications/

We’re hiring an Inside Sales Specialist for our Eden Prairie office. Are you ready to take ownership, collaborate and ad...
07/08/2024

We’re hiring an Inside Sales Specialist for our Eden Prairie office. Are you ready to take ownership, collaborate and advance in your career? If so, apply today! https://conta.cc/3K7obZM

Address

15 Somsen Street
New Ulm, MN
56073

Opening Hours

Monday 8am - 5pm
Tuesday 8am - 5pm
Wednesday 8am - 5pm
Thursday 8am - 5pm
Friday 8am - 5pm

Telephone

(800) 795-8533

Website

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