09/08/2026
GE G2 HP/IP Express Internal Steam Turbine Internal Alignment - Power Plant
Objective: The purpose of this consultation was to conduct an Express internal alignment (Theoretical Tops on) on the HP/IP Cylinder of a GE G2 Steam Turbine.
Equipment Measured: Turbine Manufacturer: GE | RPM: 3600 RPM
Background: The unit was brought down for an outage. The HP/IP cylinder was cleaned; the diaphragms, packing heads and bearings were placed back in the turbine. ACQUIP was contracted to perform an Express internal alignment on the HP/IP section of the steam turbine.
Procedure: Ideal measurement points inside of the cylinders and standards were identified, cleaned, and reference target nests were temporarily installed for reference points. Once all measurement locations were identified, a file was created in the software. The FARO Laser Tracker was setup on a magnetic bracket and positioned in the number 2 standard in-between the HP/IP and LPA cylinders. All measurement points and reference points in range were measured, and if necessary, the FARO device was moved to another setup location. After each move the device was referenced back to no less than 3 previously measured reference points to determine its new location and allow measurements to continue.
Each location was measured along its bore as a cylinder and along one of its faces as a plane. The intersection of the plane and the cylinder constructs a circle where the center of the circle represents the center of the component.
As Found: Table 1-1 and another table not present, show a graphical overview of the as found measurement data of the Tops Off Positions for the HP/IP diaphragms and packing heads. Left and right was determined by standing behind the front standard and looking at the generator. An (X) value that is positive is sitting to the left of the centerline, negative is to the right. A (Y) value that is positive is above the centerline, negative is below. Positive (Z) is the axial distance of the unit going from the T1 Bearing to the T2 Bearing (Downstream).
Conclusion: The as left alignment positions and ERAG Equivalent results were set to the rotor positions readings provided to ACQUIP from the client. The T1 and T2 bearings were not moved. When the HP/IP rotor was installed in the case, the client informed ACQUIP that the rotor positions recorded were different than the rotor position readings originally provided to ACQUIP. ACQUIP provided with the Ideal Tops off Target ERAG results for the rotor.
Report by: ACQUIP SERVICES
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