Prime Conveyor Systems, Inc

Name: Prime Conveyor Systems, Inc
Address: 8903 Louisiana Street, Merrillville, IN, 46410, US
Telephone: +12197361994

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Merrillville, IN
Prime Conveyor Systems, Inc

COMPLETE CONVEYING SOLUTIONS
Prime designs & builds the most complete line of application specific conveyors & conveyor systems

04/23/2025

We're Turning Heads......
The Iron Cross is a motorized/air-operated pallet load reorientation unit, designed to integrate seamlessly into our conveyor systems.
Whether you’re preparing loads for strapping, labeling, or pick-up, being able to quickly and reliably reorient a pallet can make a big difference….
That’s where the Iron Cross comes in.

Why Choose the Iron Cross?

At its core, the Iron Cross is all about precision, safety, and control. It gives operators the ability to rotate pallet loads 90° or 180° and lift them by 3 inches using a positive air-operated linkage. This flexibility allows for smoother transitions through various stages of processing—like labeling, wrapping, or load transfer.

Built to Handle Heavy Loads

The Iron Cross is designed to accommodate loads of up to 3,000lbs and is built directly into 251 CDLR or drag chain conveyor systems. It’s engineered to meet the needs of demanding environments while keeping things moving efficiently on the floor.

A Smarter Way to Reorient Loads

Whether you're optimizing a new facility or upgrading an existing line, the Iron Cross offers a dependable, space-efficient solution for load reorientation. It’s an ideal match for any operation looking to reduce manual handling and improve throughput.

Want to explore how the Iron Cross could support your workflow? Get in touch—we’d love to walk you through the specs or help you configure a solution tailored to your system.

Check out the Iron Cross here
https://www.primeconveyor.com/pallet-lift-and-rotate-iron-cross

04/02/2025

Let's get things STRAIGHT!

Introducing: – Motorized Pallet/Product Load Aligner

Our NEW Motorized Load Aligner is designed to square up full stacks of pallets or product loads with ease.
✨ Key Features:
✅ Front & Back Squaring Panels for perfect alignment
✅ 2 Side Squeezing Panels to keep loads secure
✅ Heavy-Duty Square Tube Construction for long-lasting durability
✅ 3 x 1HP TEFC Brake-Gearmotors – built for performance
✅ 2 Cycles Per Minute – keep your workflow moving.
✅ Customizable Elevation, Side Guards & Powder Coat Finish

⚙️ Optional Add-Ons: Controls, Operator Station, Light Curtains & more.

Upgrade your material handling game today! Contact us to learn more.

03/06/2025

Baby its Cold…Inside?

Automated Freezer Applications Made Possible with Prime

Today’s demand for frozen products is skyrocketing. With the U.S. frozen food market projected to grow at a CAGR of 8.1% from 2025 to 2030, efficient and reliable freezer-rated conveyor solutions are more crucial than ever. At Prime, we make anything possible—including seamless integration of automation systems into extreme environments like freezers operating at -10°F.

Engineered for Extreme Cold: Freezer Environmental Needs

Harsh freezer environments pose unique challenges for material handling systems. Standard components can become brittle, fail to operate efficiently, or require excessive maintenance. That’s why we design our systems with specialized features to ensure durability and performance in sub-zero conditions:

Upgraded Gear Motors: Designed for the extreme climates, ensuring long-lasting reliability.

100% Electric Activation: Eliminates issues with frozen moisture in compressed air, making it ideal for freezer applications.

We implement specialized features to keep systems running smoothly in freezing temperatures:

Low-Temperature Lubrication – Prevents breakdown and ensures long-term durability.

Galvanized Roller Tubes – Resist condensation and prevent corrosion.

Reinforced Roller Chains – Engineered to withstand freezing conditions.

Tyvar Chain Guides – Enhances performance in chain conveyors

Why Choose Prime?

As the U.S. frozen food market continues to expand, frozen meals alone account for a 34.6% revenue share, driven by lifestyle changes and dietary preferences. As businesses scale up their frozen food logistics, the need for efficient, freezer-rated automation systems becomes more vital than ever.

At Prime, we don’t just meet industry standards—we exceed them. Our innovative approach ensures that even the most challenging environments are no obstacle.

Whether you need vertical lifts, transfer carts, palletizing cells, or any custom conveyor solutions, we’ve got you covered. Ready to optimize your freezer application? Let’s make the impossible possible—together. Contact us today to learn more about our cutting-edge material handling solutions.

LET US QUOTE YOUR NEXT PROJECT

10/16/2024

Looking for the Best Pallet Handling Solutions?
PRIME Has You Covered!
At PRIME, we redefine how it’s done! Our innovative designs are engineered to deliver unmatched cost efficiency and flexibility. Our team of experts will tailor solutions specific to your application needs.

At PRIME we lead the industry offering…

Stronger Frames: Our frames are 20% heavier, deeper, and stronger than anything else in the industry. Customers tell us, “We keep coming back to PRIME because the equipment is way beefier than anyone else’s.”

Standard Galvanized Rollers: Our Standard galvanized roller tubing ensures long-lasting durability and a sleek appearance, even in the toughest environments.

Superior Chain Performance: Our standard TyVar chain guide on all Drag Chain Conveyors and Transfers makes them incredibly durable and resistant to wear, even in humid or food-safe environments.

Engineered Bolt-Together Design: A Stronger and Smarter Solution
There's a common myth that welded is stronger than bolted. But the truth is, the strength of a weld depends entirely on the skill of the welder. At PRIME, our Engineered Bolt-Together design is built for superior performance, delivering:

Greater Strength

Enhanced Accuracy

Increased Flexibility to easily modify or expand your system

Options for ANY Environment: PRIME’s equipment is ready for even the harshest conditions. With fully electronic options that eliminate the need for pneumatic components, our systems are ideal for freezer and low-temperature applications. Reliable, efficient, and built to last, PRIME solutions work where others can't.

Complete Line of Equipment: When it comes to pallet handling, we are your one stop shop for EVERYTHING you need for your application.

You name it…we build it!

05/29/2024

Our NEW and IMPROVED:
190 POLY-V MDR LIVE ROLLER ACCUMULATION - 24VDC

Engineered to seamlessly convey cases, empty totes, and drums weighing up to 100lbs! We offer multiple accessory options available to fit your exact application. Check out our complete catalog online.

04/25/2024

A one-size-fits-all approach isn't always the best, and that's why we can't wait for you to experience the PRIME difference. We are your applications specialists. Together, moving your business forward.

We offer:
- The Most Robust Equipment in the Industry
- Competitive Pricing - Priced To Win!
- Expert Support and Application Assistance

MESSAGE US TO QUOTE YOUR NEXT PROJECT

Address

8903 Louisiana Street
Merrillville, IN
46410

Telephone

+12197361994

Website

https://www.primeconveyor.com/

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