facilitates the development of new instrumentation and technology for the semi-conductor industry from blueprints and drawings. Our company manufactures parts utilizing CNC Milling as well as CNC Lathe (operated by Mastercam software) on all types of conventional and exotic materials. We have supplied semi-conductor manufacturers, special machine designers, and instrument and analysis companies fo
r over 20 years; sustaining a 99.9 percent on time delivery rate. We offer our customers a complete range of CNC machining services. We specialize in instrument production and prototype work, precision tooling and molds, custom fixture manufacturing and design, as well as molding repairs. Our pricing is competitive and we can turn the parts around in a short amount of time. We welcome the opportunity to quote from either faxed prints or via e-mail. We work from prints created in just about any drawing program (i.e. has designed and developed a proprietary work order entry/barcode system to provide real-time tracking of procedures, stock, material, etc. All materials are electronically archived with a digital image of each arrival document and bar-coded/labeled for easy tracking. Each job is linked to the exact material used in production. Procedures are tracked through the use of a check-in/check-out system. This system is integrated with this website in the form of the P.O.M. (Purchase Order Management) System. System allows customers to view status of their orders as well as retrieve tracking information for their shipments. For more information on how to access the P.O.M. system, please contact us. PROCESS:
At V&G Dynamic Machine and Tool, Inc. process control is considered a major priority. All orders are entered in our work order system. All materials, work orders, and procedures are tracked through the use of our proprietary barcode system. In-process inspections and test operations are performed by manual and computerized processes. Preventative maintenance and cleaning is performed daily on our facility and all our equipment. Every monitoring and measuring process is scrutinized to drive improvements. Process and configuration documents are saved and filed. Travel sheets are attached to work orders to assure accuracy of customer specifications. Our Engineering and Machine Quality Departments review all incoming and outgoing orders. Conformance to customer specification is checked and verified by the Engineering Department before an order is accepted. All customers' designs are also reviewed prior to production to attempt to reduce product cost and improve manufacturing processes. When such improvements are found, they are discussed with the customer before implementation. INVENTORY CONTROL:
V&G Dynamic Machine and Tool, Inc. monitors inventory manually as well as on a custom computer program to assure FIFO and target turns. The packaging and marking processes are tightly controlled and checked regularly. Inventory control procedures are utilized daily to maximize turns while minimizing stock-outs. our custom computer program and planning functions allow flexible delivery schedules. Our Engineering Department plans and schedules per order request in order to manage long lead times. Material is identified, confirmed, bar-coded, and signed on receipt by delegated receiving personnel. All certificates of conformance are scanned and filed for reference. Non-conforming material is identified, marked, and segregated. All shipping documents are scanned and filed and available for review indefinitely. Materials inventory is categorized by type and size for quick pull. QUALITY STANDARDS:
Our engineering department supervises the process performance and monitoring of all products. A travel sheet for each part follows the manufacturing process from start to the end. The part history is kept eternally. Customer satisfaction metrics are in place to drive actions and ensure continuous improvements. Our quality system is regularly reviewed for effectiveness. Continuous quality control on all parts is performed to verify precision. Dynamic Machine & Tool quality goals are designed to meet customer expectations and are targeted for continuous improvements. At V&G Dynamic Machine and Took, Inc. statistical techniques are used in determining the acceptability of finished goods to customer requirements. Inspections and test results are analyzed daily by our engineering department to improve the end product and machining processes. All of our test/inspection personnel are highly trained and follow strict guidelines regarding the procedures of their operations. A corrective action system is used, if required. Our Mitutoya Coordinate Measuring Machine (CMM) allows us fast single point measurements from elements and scanning of known and unknown part contours. We are able to check a wide range of feature tolerances including form, size, and location. We also use calibrated dial & digital calipers, micrometers, depth & height gages, radius gages, small hole gages, pin gages, cylinder gages, protractors, and telescoping hole gages. All inspection tools are calibrated daily. CMM inspections are performed to check conformity of manufactured parts. The V&G Dynamic Machine and Tool, Inc. quality control department performs daily calibration of all tools used in measuring our products. Tracking is done with the use of a calibration program, "Calibration Recal." takes employee training very seriously. All employees engaged in manufacturing are fully trained prior to machining and continually supervised. Our Engineering Department is always at hand to offer employee assistance. COST EFFECTIVE:
V&G Dynamic Machine and Tool, Inc. takes pride in passing on to our customers/partners price reductions resulting from our own productivity improvements and cost reductions. Personal attention is given to each customer's specific cost goals when negotiating volume-purchasing contracts. Cost reduction is highly rated at our company and we take every oppurtunity to provide our customers with lower prices, but never at the expense of quality. Delivery and transportation cost is included in our cost model for most items.
