Control Station Inc.

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Control Station Inc. Control Stationโ€™s growing portfolio of software-based solutions solve difficult control-related challenges that face process manufacturers every day.

Weโ€™re making optimization easy. Control Station was founded on the campus of the University of Connecticut in 1988 by Dr. Douglas Cooper. The company was among the first to introduce software simulations to the Chemical Engineering curriculum, immersing students in a dynamic and more intuitive learning experience. Since its introduction the companyโ€™s software-based training solution has been licensed to 100s of colleges and universities worldwide, and it remains the cornerstone of a training and skills development offering for academics and industry practitioners alike. We lead the industry in PID controller tuning solutions. The design of our tuning products are intuitive and have been recognized with awards for their ease-of-use. Equally important, theyโ€™re innovative. In 2006 we eliminated the steady-state requirement which previously forced practitioners to steady their processes before software could be used to tune a PID control loop. With introduction of our Non-Steady-State (NSS) Modeling Innovation, we made it possible to accurately model the noisy, oscillatory process conditions that are typical of industrial applications. Control Stationโ€™s tuning solutions remain the only suite of products capable of tuning NSS conditions whether the loop is operated in open- or closed-loop as well as with either integrating or non-integrating process. Our contributions to performance monitoring and process analytics are equally notable. Control Station was among the first to introduce tools for the continuous assessment of control loop performance. Our initial foray into monitoring was in 2004. Utilizing innovations in OPC connectivity, the tool equipped users with real-time trending and statistical analysis of individual controllers. In 2009 we launched a platform technology for proactively monitoring all loops within one or more production facilities. With innovative approaches to data capture, metrics, forensics and analysis, our platform technology stands apart. Today, Control Station is the leading independent vendor of control loop performance monitoring solutions. For over thirty years the company has harnessed the creative energies of its surroundings, producing an array of best-in-class technologies for improving production efficiency and throughput. Unique capabilities combined with ease-of-use enable customers to finally achieve their process optimization objectives.

Poor control performance is often caused by system issues, not tuning.Bad I/O, sensor noise, valve stiction, or communic...
10/22/2026

Poor control performance is often caused by system issues, not tuning.
Bad I/O, sensor noise, valve stiction, or communication delays can make a well-tuned loop unstable.
System Health Monitoring detects these problems automatically so tuning efforts are not wasted.
Result:
โ€ข More reliable control
โ€ข Less troubleshooting time
โ€ข Better plant stability
https://controlstation.com/system-health-monitoring/

10/20/2026

Feed-forward control is powerful โ€” but only when the disturbance can be measured.
This short explains how feed-forward works and why feedback control is still required for stability.
Watch:
https://www.youtube.com/shorts/-Fahmc7_SkA

๐Ÿ”— ๐—ฅ๐—ฒ๐—ด๐—ถ๐˜€๐˜๐—ฒ๐—ฟ ๐—ป๐—ผ๐˜„ ๐˜๐—ผ ๐˜€๐—ฎ๐˜ƒ๐—ฒ ๐˜†๐—ผ๐˜‚๐—ฟ ๐˜€๐—ฝ๐—ผ๐˜: https://controlstation.com/event/smarter-pid-tuning-starts-here-overcoming-the-limitat...
10/19/2026

๐Ÿ”— ๐—ฅ๐—ฒ๐—ด๐—ถ๐˜€๐˜๐—ฒ๐—ฟ ๐—ป๐—ผ๐˜„ ๐˜๐—ผ ๐˜€๐—ฎ๐˜ƒ๐—ฒ ๐˜†๐—ผ๐˜‚๐—ฟ ๐˜€๐—ฝ๐—ผ๐˜: https://controlstation.com/event/smarter-pid-tuning-starts-here-overcoming-the-limitations-of-manual-controller-tuning/?utm_source=Webinar&utm_medium=Social+Media&utm_campaign=October+20+Webinar

โฐ ๐—ฆ๐˜๐—ถ๐—น๐—น ๐—ฟ๐—ฒ๐—น๐˜†๐—ถ๐—ป๐—ด ๐—ผ๐—ป ๐—บ๐—ฎ๐—ป๐˜‚๐—ฎ๐—น ๐—ฃ๐—œ๐—— ๐˜๐˜‚๐—ป๐—ถ๐—ป๐—ด? ๐—ฌ๐—ผ๐˜‚๐—ฟ ๐—ป๐—ฒ๐˜…๐˜ ๐—ถ๐—บ๐—ฝ๐—ฟ๐—ผ๐˜ƒ๐—ฒ๐—บ๐—ฒ๐—ป๐˜ ๐—ฐ๐—ผ๐˜‚๐—น๐—ฑ ๐˜€๐˜๐—ฎ๐—ฟ๐˜ ๐˜๐—ผ๐—บ๐—ผ๐—ฟ๐—ฟ๐—ผ๐˜„!

Join Dr. Chris Christie, Director of Services at Control Station, and Ken Bourke, Controls Architect at Hanley Automation, to learn how process modeling can help you:

โ€ข Understand the limitations of manual PID tuning.
โ€ข Generate accurate process models from real operating data, even when data is noisy or oscillatory.
โ€ข Simulate controller responses before implementation to select better tuning parameters and reduce repeated adjustments.

๐Ÿ“… October 20, 2026
๐Ÿ•™ 10:00โ€“11:00 AM EDT

๐ŸŽ ๐—”๐˜๐˜๐—ฒ๐—ป๐—ฑ๐—ฒ๐—ฒ ๐—ฃ๐—ฒ๐—ฟ๐—ธ: Receive an exclusive resource guide after the event, available only to attendees!

Loop interaction is one of the most common causes of oscillation in multi-variable processes.Changing the tuning of one ...
10/15/2026

Loop interaction is one of the most common causes of oscillation in multi-variable processes.
Changing the tuning of one controller can destabilize another if process coupling is not understood.
Digital Lifecycle Solutions analyze plant-wide data to detect interaction patterns and recommend coordinated tuning strategies.
Result:
โ€ข Less oscillation
โ€ข More stable operation
โ€ข Higher throughput
https://controlstation.com/digital-lifecycle-solutions/

Plants rarely suffer from one bad loop.They suffer from hundreds of loops that are slightly wrong.PlantESP monitors ever...
10/14/2026

Plants rarely suffer from one bad loop.
They suffer from hundreds of loops that are slightly wrong.
PlantESP monitors every controller continuously, detecting oscillations, saturation, dead time, and interaction across the plant.
Instead of reacting to problems, engineers can prioritize the loops that affect production the most.
Request a demo
https://controlstation.com/plantesp/

๐Ÿ”— ๐—ฅ๐—ฒ๐—ด๐—ถ๐˜€๐˜๐—ฒ๐—ฟ ๐˜๐—ผ๐—ฑ๐—ฎ๐˜†: https://controlstation.com/event/smarter-pid-tuning-starts-here-overcoming-the-limitations-of-manual-c...
10/13/2026

๐Ÿ”— ๐—ฅ๐—ฒ๐—ด๐—ถ๐˜€๐˜๐—ฒ๐—ฟ ๐˜๐—ผ๐—ฑ๐—ฎ๐˜†: https://controlstation.com/event/smarter-pid-tuning-starts-here-overcoming-the-limitations-of-manual-controller-tuning/?utm_source=Webinar&utm_medium=Social+Media&utm_campaign=October+20+Webinar

๐Ÿšจ ๐—›๐—ฎ๐—ฝ๐—ฝ๐—ฒ๐—ป๐—ถ๐—ป๐—ด ๐—ก๐—ฒ๐˜…๐˜ ๐—ช๐—ฒ๐—ฒ๐—ธ! ๐—๐—ผ๐—ถ๐—ป ๐˜‚๐˜€ ๐—ณ๐—ผ๐—ฟ ๐—ฎ ๐—ฐ๐—น๐—ผ๐˜€๐—ฒ๐—ฟ ๐—น๐—ผ๐—ผ๐—ธ ๐—ฎ๐˜ ๐˜€๐—บ๐—ฎ๐—ฟ๐˜๐—ฒ๐—ฟ ๐—ฃ๐—œ๐—— ๐˜๐˜‚๐—ป๐—ถ๐—ป๐—ด.

Manual PID tuning can mean repeated adjustments, time-consuming calculations, and disruptions to production. Join Dr. Chris Christie, Director of Services at Control Station, and Ken Bourke, Controls Architect at Hanley Automation, to learn how process modeling can use real operating data to build reliable models and test PID performance before new parameters are put into service.

Youโ€™ll also learn how modeling can help reduce the trial-and-error involved in manual tuning and support more consistent plant-wide control.

๐ŸŽ ๐—”๐˜๐˜๐—ฒ๐—ป๐—ฑ๐—ฒ๐—ฒ ๐—ฃ๐—ฒ๐—ฟ๐—ธ: All attendees will receive an exclusive resource guide following the webinar!

๐Ÿ“… October 20, 2026๏ฟฝ๐Ÿ•™ 10:00 AM โ€“ 11:00 AM EDT

10/08/2026

Feed-forward control can eliminate disturbances before they affect the loop โ€” but only if the model is accurate.
This short explains when feed-forward works, when it fails, and why combining it with feedback gives better results.
Watch:
https://www.youtube.com/shorts/Xjxou5Kf9Og

A loop can appear stable while still degrading plant performance.High valve travel, excessive controller output movement...
10/07/2026

A loop can appear stable while still degrading plant performance.
High valve travel, excessive controller output movement, or slow recovery often indicate poor model accuracy or incorrect tuning objectives.
With LOOP-PRO Tuner, the process model is identified from plant data, allowing tuning to be based on actual dynamics instead of trial-and-error.
Result:
โ€ข Faster disturbance rejection
โ€ข Less oscillation
โ€ข Reduced operator intervention
https://controlstation.com/loop-pro-tuner-lpt/

๐Ÿ”— Register today: https://controlstation.com/event/smarter-pid-tuning-starts-here-overcoming-the-limitations-of-manual-c...
10/06/2026

๐Ÿ”— Register today: https://controlstation.com/event/smarter-pid-tuning-starts-here-overcoming-the-limitations-of-manual-controller-tuning/?utm_source=Webinar&utm_medium=Social+Media&utm_campaign=October+20+Webinar

๐Ÿšจ Coming October 20! Smarter PID tuning starts with better data.

Join Dr. Chris Christie, Director of Services at Control Station, and Ken Bourke, Controls Architect at Hanley Automation, for a practical look at the limitations of manual PID tuning and how process modeling can help reduce repeated adjustments and tuning disruptions.

Learn how real operating data can be used to build reliable models, test PID performance before implementation, and find tuning parameters with fewer iterations.

๐ŸŽ Attendee Perk: Everyone who attends will receive an exclusive resource guide following the webinar!

๐Ÿ“… October 20, 2026
๐Ÿ•™ 10:00 AM โ€“ 11:00 AM EDT

Address

642 Hilliard Street, Suite 2301
Manchester, CT
06042

Opening Hours

Monday 8am - 5pm
Tuesday 8am - 5pm
Wednesday 8am - 5pm
Thursday 8am - 5pm
Friday 8am - 5pm

Telephone

(860) 872-2920

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