The Federal Group USA

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The Federal Group USA A leader in Global manufacturing since 1980, The Federal Group USA focuses on delivering product sol

From single components and OEM parts and subassemblies to complete manufacturing and engineering capabilities and services, The Federal Group is result-oriented, experienced and ready to partner with you to ensure your success.

A great week at the International Fastener Expo in Phoenix, AZ! 🔩It was a pleasure reconnecting with our valued partners...
10/15/2026

A great week at the International Fastener Expo in Phoenix, AZ! 🔩

It was a pleasure reconnecting with our valued partners, meeting new fastener manufacturers, and connecting with knowledgeable professionals from across the industry.

Conversations like these help us strengthen our partnerships, broaden our supply base, and keep delivering quality components to our clients. We’re proud to be part of a manufacturing community that values collaboration and continuous improvement.

Thank you to everyone who made time to meet with us. We’re already looking forward to next year!

Celebrating 46 years of making metalwork! 🧡🩶Thank you to our dedicated team, valued clients, and trusted manufacturing p...
10/14/2026

Celebrating 46 years of making metalwork! 🧡🩶

Thank you to our dedicated team, valued clients, and trusted manufacturing partners who have made this journey possible. We’re proud of what we’ve built together and excited for what’s ahead!

TFG USA | Est. 1980

See you in Phoenix! 🌵 Shy, our Chief Pricing Officer, is representing TFG USA at the International Fastener Expo, Oct 8–...
10/07/2026

See you in Phoenix! 🌵 Shy, our Chief Pricing Officer, is representing TFG USA at the International Fastener Expo, Oct 8–9. Want to talk pricing, sourcing or your next custom metal component project? Email [email protected] to set up a meeting.

How do you make the same metal part thousands of times and have every one come out right? ⚙️With permanent mold casting,...
09/30/2026

How do you make the same metal part thousands of times and have every one come out right? ⚙️

With permanent mold casting, molten metal is poured into a reusable steel mold and gravity pulls it into shape. The steel cools the part quickly, which makes it stronger and gives it a smooth finish right out of the mold.

Simple idea, really good results.

We broke the whole process down on the blog 🔗https://www.tfgusa.com/permanent-mold-casting/

09/28/2026

This aluminum investment casting doesn’t get approved because it looks right.

What you’re watching is CMM dimensional inspection. The probe inside the ring physically contacts specific surfaces and records their exact X, Y, and Z coordinates — no eyeballing, no calipers, no judgment calls.

On a part like this it’s verifying bore diameter, hole diameters and true position, concentricity between the bore and the outside diameter, flatness of the fl**ge faces, parallelism, thickness, and overall profile tolerance.

Every one of those is a number that either falls inside the print or doesn’t.

That’s the difference between a casting supplier and a casting partner.

https://www.tfgusa.com/capabilities/aluminum-investment-casting/

Liquid metal in. Finished part out. Seconds. ⚙️🔥That's high pressure die casting- and it's how a huge chunk of the alumi...
09/24/2026

Liquid metal in. Finished part out. Seconds. ⚙️🔥

That's high pressure die casting- and it's how a huge chunk of the aluminum parts around you get made.

New blog: how it works, hot vs. cold chamber, and when the tooling cost pays off.

Click the link to read more🔗https://www.tfgusa.com/high-pressure-die-casting/

Samples just landed. 📦Investment cast, then precision machined, and the first thing it gets is a close look from Richard...
09/21/2026

Samples just landed. 📦

Investment cast, then precision machined, and the first thing it gets is a close look from Richard, who's been doing this for 25+ years.

Casting gets you the shape. Machining gets you the tolerance. Inspection is what tells you it's right.

A closer look at a 3D printed checking fixture we developed to verify a custom steel extrusion profile we manufactured.T...
09/14/2026

A closer look at a 3D printed checking fixture we developed to verify a custom steel extrusion profile we manufactured.

The fixture provides a quick, practical way to check the profile geometry and ensure the extruded steel part meets the required specifications.

We manufacture custom steel extrusions for mid to high volume production applications.

Learn more about our steel extrusion capabilities:
https://www.tfgusa.com/capabilities/s...

Shrinkage is guaranteed. Defects aren't.Every metal casting contracts as it cools, in three stages: liquid, solidificati...
09/11/2026

Shrinkage is guaranteed. Defects aren't.

Every metal casting contracts as it cools, in three stages: liquid, solidification, and solid shrinkage. The solidification stage is where trouble starts, leaving surface cavities or, worse, hidden internal porosity that can weaken a part under load.

In our latest blog, TFG Program Engineer Vincent breaks down what causes shrinkage, the defects it creates, and the engineering controls that keep it out of critical areas: pattern allowances, risers that feed the casting as it solidifies, and chills that steer solidification away from the part.

If you're sourcing cast components for production, it's worth a read before your tooling is finalized.

🔗 https://www.tfgusa.com/metal-casting-shrinkage/

Address

10711 Northend Avenue
Ferndale, MI
48220

Opening Hours

Monday 9am - 5pm
Tuesday 9am - 5pm
Wednesday 9am - 5pm
Thursday 9am - 5pm
Friday 9am - 5pm

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