06/08/2025
While working on a job for a repeat customer that I weld out with the GTAW even though all parts of the assembly are carbon steel, I started having an issue with the arc. It was like it was turned down to only run at about 50 amps. Starting back at the breaker box, to make sure it was operating on both legs of the 240v, I went all the way through trying to find the source of the issue. Finally removed the foot pedal that allows for adjusting the current level while welding without changing the base level at the machine. With that out of the loop, the machine was able to be adjusted manually up and down in amperage. Appears my foot pedal is not operating correctly.
Took it up to the welding supply and they are sending it out for repairs. Has to go down to the valley office and be evaluated, repaired, and returned. A couple of weeks or more. And meantime my customer's job sits here waiting to be welded.
Friday Sue found a GTAW machine on Marketplace and we made contact. Went down to the valley on Saturday, tested the machine to make sure it would do what I needed it to since it is definitely smaller than my normal unit.
Bottom line: I bought a Miller 180 sd machine with all the gear and a cart so I can get this job done. Once my foot pedal is repaired I will have to decide which unit to sell and which one to keep. As long as it welds out this project properly, I may sell the bigger one since I don't use it all that often and can reduce some overhead with a more economical machine in both base cost and operating costs.