國聯機械/嘉興國聯機械

國聯機械/嘉興國聯機械 未來願景:成為產業升級與價值創新的帶動者。成為伸線機產業的標竿,國際知名品牌。成為受人尊敬的工匠精神。成為卓越優質的百年企業,為世界做出貢獻!

全球第一套工廠無人化『AI智能線材伸線智慧工廠』由國聯機械銷售世界知名品牌全球產能最大鋼廠,目前正試量產中。德國🇩🇪及義大利、🇮🇹瑞士🇨🇭、日本🇯🇵⋯⋯等工業科技大國,尚未在金屬線材有如此往AI智能智慧工廠產品的發展,反而國際知名大廠頻繁的...
21/03/2026

全球第一套工廠無人化『AI智能線材伸線智慧工廠』由國聯機械銷售世界知名品牌全球產能最大鋼廠,目前正試量產中。德國🇩🇪及義大利、🇮🇹瑞士🇨🇭、日本🇯🇵⋯⋯等工業科技大國,尚未在金屬線材有如此往AI智能智慧工廠產品的發展,反而國際知名大廠頻繁的與我們交流,讓我們規劃方案來承包整個工程。

AI智能化金屬線材伸線生產線,實現24小時生產無人化操作,工廠遠端監控的生產模式,同時完全掌控生產的線材品質,防止因為人為誤操作或管理不當所產生的不良品,同時降低全年度人工成本,提高生產效率,『自動學習系統軟體』;讓沒有經驗的操作員容易上手操作。同時與MES系統軟體資訊連結,結合ERP統計各項單筆生產成本相關資訊,若導入AI分析模組,日久亦可成為個人公司的ChatGPT。

本生產線組合由『中控SCADA軟體系統』,整合各項生產線設備的程式語言,由機械設備:·
『AGV自動升降壓縮輸送小車』、『智慧化翻轉電動送料機』、『智能化機型手臂掛線裝置』、『智慧化送線校直裝置』、『智慧化自動紮尖裝置』、『智慧化倒立式伸線機系統』、『龍門式機械手臂出料輸送系統』、『智慧化壓縮線材鋼帶打包、稱重、貼標系統』『RGV滾筒輸送搬運車』組合而成。

『中控SCADA系統』將生產所有資訊以數據存取,集中在中控戰情室由監控員掌控整廠生產狀況,將各種不同程式語言整合簡便的溝通平台,讓整個生產流程能夠全自動化順暢作業,同時具有防撞及預防誤操作,及操作時的臨時生產錯誤情況自動修正系統的智能化設計,每一道關卡都有安全卡控,避免撞車及100%防止工安事故發生。

『自動學習系統軟體』由操作員手動操作時,確認不同材料及直徑不同的機械特性,每一個流程隨時確認做無誤後自動偏方程式存取,當下一次生產同一條件時,選擇偏方後自動將生產程式導入生產線,同時配合MES系統,將生產工令直接送至指定的生產線,一併將生產偏方導入該生產線。

生產線具備手動與自動切換,所有的動作皆有數據資料紀錄,亦可配合AI分析模組,分析出設備最佳的操作程序、最佳效率生產流程、最佳用電模式….等,自動接收MES資訊,亦可連結ERP統計各項單筆生產成本。透過中央監控戰情各項系統軟體整合的數據,配生產線監控鏡頭,監督每一個動作及工程,配合SCADA系統交握訊息,掌控操作生產線的各項數據透明化,做為追蹤、檢討及優化生產的依據。

搭建智慧工廠數位孿生系統,包括資料自動採集、工藝流程資料監測與分析、設備綜合效率分析(OEE)、車間3D視覺化等部分組成,對資料進行採集、分析、演算法處理,實現線材廠智慧生產線的數位化、智能化。實現伸線智慧工廠的數位化及智能化生產,進而導入AI生產分析不斷的優化生產條件,使整個生產過程及管控更加視覺化、透明化,賦予工廠成為一個有如生命體的AI智能自主管理系統,改變長期被冠上傳統產業的汙名。

線材伸線智慧生產線系統,由多個軟體系統組成,生產作業系統(中控SCADA系統),製程監控系統(L2二級控制系統),線材稱重壓實打包系統。生產過程中,與其他系統即時通訊,包括AGV無人搬運車調度系統,熱處理球化流程生產資訊(MES L2二級控制系統)及上下線系統,智慧物流系統及智慧倉儲WME系統等,實現整個工廠生產線的全自動智能運行。

有意將線材的未來工廠導入AI智能的前輩們,歡迎接洽我們互相交流分享成果。我們將在德國🇩🇪杜塞道夫國際線材展覽,及高雄螺絲扣件國際展覽的攤位,恭候您的來臨。

國聯機械/嘉興國聯董事長 AHung 陳志宏合十🙏

The world’s first fully unmanned “AI-Powered Smart Wire Drawing Factory” has been introduced by Guolian Machinery to one...
21/03/2026

The world’s first fully unmanned “AI-Powered Smart Wire Drawing Factory” has been introduced by Guolian Machinery to one of the world’s largest and most renowned steel producers, currently entering its pilot production phase.

Leading industrial nations such as Germany, Italy, Switzerland, and Japan have yet to achieve this level of AI-driven smart factory development in the metal wire industry. Meanwhile, globally recognized manufacturers have been actively engaging with us, seeking our expertise to plan and deliver turnkey solutions for their entire production systems.

AI Smart Wire Drawing Factory

The World’s First Fully Unmanned Intelligent Wire Production System

We present the world’s first AI-driven unmanned wire drawing factory, enabling 24-hourautomated production, remote monitoring, and intelligent quality control.

Through advanced AI learning systems, SCADA integration, MES connectivity, and ERP data analysis, the entire production line operates with minimal human intervention while maintaining maximum efficiency, quality stability, and cost control.

This revolutionary system transforms traditional wire manufacturing into a fully digitalized, intelligent, and autonomous factory.



Key Advantages

24/7 Unmanned Production
Fully automated operation with remote monitoring and minimal human intervention.

AI Intelligent Learning System
Automatically records production parameters and optimizes future operations.

Quality Stability & Error Prevention
Prevents human errors and ensures consistent high-quality wire production.

Cost Reduction
Significantly reduces labor costs while increasing production efficiency.

Smart Data Integration
Seamlessly integrates with MES and ERP systems to analyze production data and costs in real time.

AI Production Optimization
Continuously improves production efficiency, energy usage, and process performance.



Intelligent Production Line Equipment

The system integrates multiple intelligent machines coordinated by a Central SCADA Control Platform, including:
• AGV Automated Lifting & Transport Vehicles
• Intelligent Rotating Feeding Machines
• Robotic Wire Handling Systems
• Intelligent Wire Feeding & Straightening Devices
• Automatic Wire Pointing Systems
• Inverted Wire Drawing Machines
• Gantry Robot Discharge Systems
• Automated Wire Compression, Strapping, Weighing & Labeling Systems
• RGV Conveyor Transfer Vehicles

All equipment communicates through the central SCADA platform, enabling smooth and synchronized automated production.



Central SCADA Smart Control

The Central SCADA System acts as the brain of the factory.

It collects and manages all production data in real time and allows operators to monitor the entire plant from a central command center.

Key features include:
• Unified communication platform for all machine languages
• Real-time production monitoring
• Collision prevention and safety protection
• Automatic error detection and correction
• Complete production data transparency



Digital Twin Smart Factory

The system incorporates a Digital Twin platform, including:
• Automatic production data collection
• Process monitoring and analysis
• OEE (Overall Equipment Effectiveness) analysis
• 3D factory visualization

By applying AI analytics and algorithm processing, the factory continuously optimizes production performance and operational efficiency.



Smart Manufacturing Ecosystem

The intelligent wire drawing production system integrates with multiple smart factory platforms:
• SCADA Production Control System
• L2 Process Monitoring System
• Wire Weighing & Packaging System
• AGV Logistics Dispatch System
• Heat Treatment Process System
• Smart Logistics System
• Smart Warehouse Management System (WMS)

Together, these systems enable fully automated and intelligent factory operation.



The Future of Wire Manufacturing

With AI intelligence, digital twin technology, and fully automated production, this smart wire drawing factory represents the next generation of industrial manufacturing.

Transforming a traditionally labor-intensive industry into a highly efficient, intelligent, and autonomous AI-driven production ecosystem.

Industry leaders interested in integrating AI-driven intelligence into the future of wire production are warmly invited to connect with us for exchange and collaboration.

We look forward to welcoming you at our booths at the Düsseldorf International Wire & Cable Trade Fair in Germany and the Kaohsiung Fastener Expo.

GWOLIAN Machinery / Jiaxing GWOLIAN
Chairman AHung Chen Chih-Hung 🙏

Address

Kaohsiung

Opening Hours

Monday 08:00 - 17:00
Tuesday 08:00 - 17:00
Wednesday 08:00 - 17:00
Thursday 08:00 - 17:00
Friday 08:00 - 17:00

Telephone

079515858

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