05/06/2026
Honda Integra DC5 Type R Gearbox Rebuild – Serial No. 83
This transmission arrived with no 2nd gear engagement.
After complete disassembly, the damage was far more extensive than expected:
⚠️ Missing teeth on the 2nd gear pair
⚠️ Cracked early-style 5th/6th synchro hub assembly
⚠️ Worn 2nd gear synchro sleeve set
⚠️ Significant wear on 6th gear engagement teeth
To restore the gearbox properly, the following components were replaced:
✅ All bearings and oil seals
✅ All needle bearings and needle bearing races
✅ Complete shift fork set
✅ Complete synchro sleeve set:
• 1st/2nd
• 3rd/4th
• 5th/6th
✅ 1st gear
✅ 2nd gear
✅ 6th gear
✅ Shift arm
✅ 2nd gear friction damper
The L*D differential was fully disassembled, inspected, cleaned and reassembled.
Every clearance, preload and specification was checked during assembly to ensure long-term reliability.
This gearbox is a perfect example of why a transmission should always be fully inspected before estimating the final repair cost. What initially appeared to be a missing 2nd gear turned into a major rebuild involving a significant number of OEM Honda components.
🇯🇵 Honda Integra DC5 Type R
🔧 Complete transmission rebuild
⚙️ Genuine Honda OEM parts
📍 RRA GearMaster
Built With Precision