Setco Spindles India Pvt Ltd

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Setco Spindles India Pvt Ltd SETCO Asia, a leader in spindle design, manufacture & repair, offers high-performance solutions globally.

With facilities in the US, India, Taiwan, China & Mexico, it provides precision spindle services and manufacturing excellence.

SPINDLE REFURBISHMENT CASE STUDY | MAG BOEHRINGER HEADSTOCKA Spindle’s performance directly impacts machining accuracy, ...
24/09/2026

SPINDLE REFURBISHMENT CASE STUDY | MAG BOEHRINGER HEADSTOCK

A Spindle’s performance directly impacts machining accuracy, productivity, and overall machine reliability. Here’s a recent refurbishment case where our team addressed abnormal noise and vibration in a high-speed Spindle used for Machining SS and Cast iron components.

Customer: Leading manufacturer of Windmill Gearboxes & Housings
Spindle Make: MAG BOEHRINGER Headstock
Operating Speed: 300 RPM
Machining Application: Stainless Steel (SS) & Cast Iron
Reported Issue: Abnormal Noise & Vibration

Root Cause Analysis:
During inspection, our team identified coolant ingress from the front side of the spindle, resulting in bearing corrosion/rusting.

This highlighted the importance of proper sealing and bearing condition in maintaining spindle performance and reliability.

Refurbishment Work Carried Out:
Our team performed a comprehensive refurbishment, including:

• Refurbishment of the shaft front and rear end faces
• Refurbishment of the brake drum
• Manufacturing of new NN bearing spacers
• Replacement of O-rings
• Assembly of new bearings with the required pre-load
• Final inspection and verification of spindle parameters as per OEM specifications

Quality & Performance Focus:
The spindle was thoroughly inspected and its critical parameters were verified against OEM specifications to ensure reliable operation after refurbishment.

This case demonstrates our capability to diagnose spindle failures, identify root causes, restore critical components, and rebuild spindles to required performance standards.

Looking for spindle repair, refurbishment, or troubleshooting support?

Get in touch with our team to discuss your spindle requirements.

Setco at IMTS - International Manufacturing Technology ShowAfter a great experience at PMTX 2026, the journey continues ...
11/09/2026

Setco at IMTS - International Manufacturing Technology Show

After a great experience at PMTX 2026, the journey continues as Setco gets ready for IMTS 2026 – International Manufacturing Technology Show!

We’re excited to be part of one of the world’s leading manufacturing technology events and look forward to connecting with industry professionals, customers, partners, and manufacturing enthusiasts from around the globe.

At IMTS, we’ll be showcasing some of our latest technologies and capabilities, including:

Latest Robotic Spindle Technology
Advanced Vibration Analysis Tools
Spindle Repair & Rebuilding Solutions

Come explore our latest solutions, meet the Setco team, and discover how our technology can support your machining and manufacturing needs.

September 14–19, 2026
McCormick Place, Chicago, IL
Booth #432423

We’re looking forward to connecting, sharing ideas, and continuing the conversations with the global manufacturing community.

See you at IMTS 2026 in Chicago!

And that’s a wrap on PMTX 2026!It was a fantastic experience for Setco Spindles India at the Pune Machine Tools Exhibiti...
11/09/2026

And that’s a wrap on PMTX 2026!

It was a fantastic experience for Setco Spindles India at the Pune Machine Tools Exhibition.

The response at our booth was incredible! We had the opportunity to meet industry professionals, customers, and visitors who showed great interest in our Spindles, milling heads, manufacturing capabilities, and spindle repair services.

From technical discussions to exploring new opportunities, the exhibition gave our team a great platform to connect, exchange ideas, and understand the evolving needs of the manufacturing industry.

A big shoutout to our amazing team Pranav Deshpande, Chinmay Haregaonkar, Ashish Bhosale, Shripad Pathak, and Aditya Dahiwal for their energy, dedication, and efforts throughout the exhibition.

And of course, every exhibition comes with its own little adventure!
This time, ours was an industrial AC vent directly above our heads. For four continuous days, the team stood right under it and a few of us even managed to earn a complimentary cold!

Despite the Arctic conditions, the team stayed energetic, engaged with visitors, and kept things running smoothly.

A huge thank you to everyone who visited our booth and took the time to connect with the Setco team. Your interest and conversations made PMTX 2026 a truly memorable experience.

Looking forward to carrying these conversations forward and creating more opportunities together!

PMTX 2026 – Highlights ! Setco Spindles India is proud to be participeting in the Pune Machine Tools Expo (PMTX 2026) at...
08/09/2026

PMTX 2026 – Highlights !

Setco Spindles India is proud to be participeting in the Pune Machine Tools Expo (PMTX 2026) at Moshi, Pune.

We have successfully completed the first 2 days of the exhibtion, and it has been great experience connecting with industry professional, Machine tool manufacturers, customers, and partners.

The first two days have been filled with valuable interaction, interesting discussion, and opprtunities to understand the evolving requirements of the industry.

We still have 2 more days to go!

If you are visiting PMTX 2026, do visit our stall. We would be happy to meet you and discuss how Setco Spindles India can support your Spindle and Milling head requirements.

7th – 10th September 2026
📍 Moshi, Pune

Looking forward to welcoming more visitors over the next two days!

07/09/2026

We’re excited to be part of PMTX 2026 – Pune Machine Tools Exhibition!

Setco Spindles India invites you to visit us and explore our expertise in Spindle & Milling Head manufacturing, repair, rebuilding, and customized solutions.

Whether you are looking for Spindle repair, performance improvement, replacement solutions, or milling head expertise, our team will be happy to discuss your requirements and help you find the right solution.

📍 Hall No. 1 | Stall No. A110

Visit us at Hall 1, Stall A110 to meet our experts, explore our solutions, and discover how Setco can help improve your machine tool performance and reliability.

We look forward to meeting you at PMTX 2026, Pune!


Indian Machine Tool Manufacturers Association Machine Maker Machine Tools World

Some farewells are not really goodbye. They are a moment to pause, look back, and say Thank you. Yesterday,the Setco Asi...
04/09/2026

Some farewells are not really goodbye. They are a moment to pause, look back, and say Thank you.

Yesterday,the Setco Asia family came together to bid farewell to one of our oldest and most cherished team member Parshuram Raut, lovingly known to all of us as Babubhai, after an incredible 17-year journey with Setco.

Babubhai joined us as a Helper.But over the years, he became much more than an employee he became a familiar face, a helping hand, a guide, and truly a part of the Setco family.

One of Babubhai’s most remarkable quality was his memory. He remembered everything and we mean everything.

Whenever a customer or visitor came to our Pune plant and ordered something to drink green tea, coffee, tea with sugar, tea without sugar, or even how much sugar they preferred Babubhai would remember it. And when the same person visited again, they often didn’t need to repeat their preference.Babubhai already knew.

It may seem like a small gesture, but these small gestures leave a big impression. Many of our customers appreciated the warmth and personal attention he brought to every interaction.

We often say that the first impression of any company begins at its security desk and reception.For 17 years, Babubhai played an important role in making that first impression a welcoming one for everyone who walked through our doors.
And that was just one part of who Babubhai was.

He was always doing something, always willing to help, always ready with a suggestion especially for newcomers. His experience and willingness to guide others made him someone people could always count on.

There was one thing Babubhai would often say with a smile:

“I will retire only when our MD, Rajesh Mandlik, retires. Till then, I will stay with the company.”

That sentence says a lot about the bond he had with Setco.

Unfortunately, due to health reasons, Babubhai had to take leave from the company, and yesterday we gathered not simply to say goodbye, but to celebrate the 17 years of memories, dedication, warmth and relationships he created with all of us.

We wish Babubhai good health and happiness in the years ahead, and we thank him for being an important part of the Setco Asia family.

17 years. Countless memories. One valued member of the Setco family.

We’re pleased to announce that Setco Spindles India will be participating in Pune Machine Tools Expo 2026!As a leader in...
03/09/2026

We’re pleased to announce that Setco Spindles India will be participating in Pune Machine Tools Expo 2026!

As a leader in Spindle Technology , Setco brings decades of engineering expertise in spindles, milling heads, slides, precision components, and repair & rebuild solutions.

This exhibition is a great opportunity for us to connect with industry professionals, exchange ideas, showcase our capabilities, and explore new opportunities to support the evolving manufacturing landscape.

📍 Meet us at:
Hall 1 | Stall No. A110

Visit us to discover how Setco’s precision engineering solutions can help improve machine performance, reliability, and productivity.

We look forward to welcoming you at PMTX Exhibition!

Spindle Repair Case Study | DOOSAN PUMA 480LFrom unusual bearing noise to stable Spindle performance with ~50% cost savi...
24/08/2026

Spindle Repair Case Study | DOOSAN PUMA 480L

From unusual bearing noise to stable Spindle performance with ~50% cost savings.

We recently repaired a DOOSAN PUMA 480L Belt Drive Turning Centre Spindle used in a critical Oil & Gas application.

The Challenge:
The Spindle was experiencing excesive bearing noise during operation. Our team disasembled and inspected the spindle for bearing conditions, shaft condition, runout, axial/radial play, and vibration.

Our Solution:
• Replaced cylindrical roller bearing
• Replaced angular contact bearing
• Replaced O-rings
• Inspected shaft and bearing seating areas
• Precision reassembly and final inspection
• Customer-end performance testing

The Results:
Taper Runout: 0.006–0.008 mm
Face Runout: 0.007–0.008 mm
Axial Play: 0.002 mm
Radial Play: 0.002 mm
Vibration @ 400 RPM: 0.00
Temperature rise at maximum RPM: ~2°C
The Spindle ran smoothly and stably during customer-end testing.

The Impact:
~50% cost saving compared with OEM repair cost.

A precision Spindle doesn't always need to be replaced. With the right inspection, repair expertise, precision assembly, and testing, performance can be restored while significantly reducing cost.

From Jammed VTL Spindle to Micron-Level Precision | Spindle Repair Case StudyRecently, Setco Spindles India received a D...
19/08/2026

From Jammed VTL Spindle to Micron-Level Precision | Spindle Repair Case Study

Recently, Setco Spindles India received a Doosan VTL spindle from Leading Valve & Pump Manufacturer for repair. The spindle had multiple critical issue such as bearing failure, excessive runout, abnormal noise, abnormal vibration and jamming affecting its performance and reliability.

Spindle Details:
• Make: Doosan
• Type: VTL Spindle
• Drive: Belt Drive
• Taper: A2-11
• Maximum RPM: 2500 RPM

Condition Before Repair:
• Taper Runout: 12 µm
• Face Runout: 50 µm
• Bearing conditions required replacement
• Excessive noise
• Spindle was jammed
• Axial & radial play observed

Our Repair Approach:
At Setco, the objective was not simply to replace components but to restore the spindle's precision and performance.
The spindle underwent:
Bearing Replacement
Taper Grinding
Material Fill-up on Shaft
Blue Matching
Precision inspection and final testing

The Result:
After completing the repair and precision restoration:
Face Runout: 50 µm → 4 µm
Taper Runout: 12 µm → 2 µm
Axial Play: 0
Radial Play: 0

Most importantly, the spindle ran smoothly, with the original issues addressed.
Precision Restored. Performance Recovered.

This repair is a great example of how a spindle that appears to be beyond normal operating condition can be repaired through the right combination of engineering expertise, precision machining, component replacement and meticulous inspection.

At Setco, we repair and rebuild spindles and milling heads with a focus on restoring accuracy, reliability and performance.

Because when your spindle is critical to your production, precision isn't an option it's the requirement.

Celebrating the Spirit of Independence! This Independence Day, we celebrate the spirit of Freedom, Innovation, and Self-...
15/08/2026

Celebrating the Spirit of Independence!

This Independence Day, we celebrate the spirit of Freedom, Innovation, and Self-Reliance that continues to shape a stronger India.

At Setco Spindles India, we are proud to contribute to India’s manufacturing excellense through our expertise in Spindle & Milling Head manufacturing and repair helping Industries achieve precision, reliability, and productvity.

As we look towards a stronger and more self reliant future, we remain committed to Engineering Excellence, Innovation, and Make in India Dream

Wishing everyone a very Happy Independence Day!
Jai Hind!

Address

Tal. Haweli, S No 14, Shed No 2, Dhadge Industrial Estate, Sinhgad Rd, Nanded
Pune
411041

Opening Hours

Monday 8:30am - 5:45pm
Tuesday 8:30am - 5:45pm
Wednesday 8:30am - 5:45pm
Thursday 8:30am - 5:45pm
Friday 8:30am - 5:45pm
Saturday 8:30am - 5:45pm

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