The Plastic Point

The Plastic Point We are Plastic industry solution provider as a consultant. We deal in Man Power, Materials, Machines, and Spares of All brand Injection Molding Machines.

We deal in Horizontal Plastic Injection Molding Machines 25T to 6000T, Vertical Injection Molding Machines 15T to 250T, Blow molding Machines. We deal in many other services also.

Inovance | Techmation Servo Systems for Plastic Injection Molding, Blow molding & Die Casting MachinesIf you run a plast...
30/05/2026

Inovance | Techmation Servo Systems for Plastic Injection Molding, Blow molding & Die Casting Machines

If you run a plastic injection molding or die casting shop, you already know how much power your machines consume—and how critical consistent precision is for quality parts. That’s why many Indian manufacturers are upgrading their Haitian, Electronica, Tederic, Yizumi, and Bole machines with Inovance servo drives and motors. The result? Lower electricity bills, smoother cycles, and much tighter control over injection pressure and mold movement.

Why Move to Inovance Servo?

We’ve seen customers hit real savings after retrofitting:

Energy savings of 30% or more – The servo motor only runs when needed, unlike traditional constant-speed pumps

High start-up torque – IS580 delivers 180% torque at 0 Hz for stable servo pump control under heavy load

Precise mold motion – Mold opening repeatability around ±0.5 mm, minimal overshoot, and stable closing without impact

Faster cycles – Quick, smooth mold opening and closing help increase throughput without extra wear

Wide power options – From small machines to large heavy-duty setups, Inovance covers a broad range from 0.05 kW up to 110 kW

For anyone dealing with high power costs or inconsistent part dimensions, these gains show up quickly on the shop floor.

Works Well with Top Machine Makes

This isn’t just theory; it’s proven on real machines across India and abroad.

Haitian – The IS580 servo drive is commonly used for energy-saving servo pumps in Haitian injection molding machines. Many workshops already pair Haitian frames with Inovance drives

Yizumi – Yizumi’s control systems use the Inovance Iventure System, which combines controller, drive, and high-response motor for stable mold opening/closing and precise injection

Electronica, Tederic, Bole – These machines can be retrofitted with Inovance servo kits. Whether it’s a small hydraulic machine or a larger one, servo retrofit kits are compatible with any make for precise metering and pump control

If you’ve been told your machine is “too old” for a servo upgrade, it’s worth a second look. In many cases, even older hydraulic machines can be modernized with a well-designed servo pump system.

Key Inovance Products You’ll See

On the technical side, here are the main products that show up in injection molding and die casting applications:

IS580 Servo Drive – Built specifically for energy-saving servo pumps in plastic injection molding machines. It supports closed-loop FVC control and multi-pump setups, making it ideal for complex hydraulic systems.

ES510 Servo Drive – Designed for high-performance vector control of permanent magnet synchronous motors (PMSM). It includes a dedicated oil pressure algorithm for faster, more stable hydraulic control

ISMG Servo Motor – A high-response motor for energy-saving servo pump applications, rated 400 VAC, 9.5–110 kW (S4), with resolver feedback and built-in protection

So Upgrade to Inovance servo drives & motors for 30%+ energy savings, ±0.5mm repeatability, and faster cycles on Haitian, Electronica, Tederic, Yizumi & Bole machines.

If you want to cut energy costs while improving precision, let’s talk. We can assess your current setup and show you how an Inovance servo retrofit would work on your specific machines.

MS1-R Series Servo Motor – The latest generation servo motor from Inovance, optimized for intelligent injection molding. It can reduce energy consumption by over 30% compared to traditional hydraulic solutions

These components work together as a system, not just as isolated parts, which is why the performance gains are so noticeable.

Retrofit or New Build? Inovance Fits Both

Many customers ask whether Inovance is only for new machines. In practice, it works well for both:

New machines – OEMs use Inovance drives and controllers to build high-efficiency, servo-driven injection molders and die casters from the ground up.

Existing machines – Workshops can retrofit older hydraulic machines with an Inovance servo pump system, replacing constant-speed motors and reducing energy waste while improving stability.

The system is designed for quick commissioning, with simplified parameters and clear diagnostics. It supports common industrial communications like CAN/CANopen, Modbus-RTU, PROFINET, EtherCAT, and RS485, so integration with your existing PLC is usually straightforward

What You Actually Gain on the Shop Floor

In real terms, moving to Inovance servo gives you:

Lower monthly power bills

More consistent part quality due to stable pressure and position control

Less wear on hydraulic components and molds

Quieter operation compared to constant-speed pumps

Easier troubleshooting through clear fault codes and trip logs

For small and medium manufacturers in India, these improvements directly affect competitiveness—especially when energy prices are rising and customer tolerance for poor quality is shrinking.
For more info visit us at http://www.theplasticpoint.com/latest-update/inovance-techmation-servo-systems-for-plastic-injection-molding-blow-moldi-die-casting-machines/207?utm_source=facebookpage

Better Controllers for Injection Molding Machines – Horizontal, Vertical & 2‑Platen molding machinesHorizontal injection...
27/05/2026

Better Controllers for Injection Molding Machines – Horizontal, Vertical & 2‑Platen molding machines

Horizontal injection molding machines: Common, but often under‑controlled
Horizontal injection molding machines are the workhorses of the plastic industry. They handle big‑volume production, multi‑cavity molds, and complex parts for packaging, automotive, and consumer goods.

Many of these machines still run on basic or outdated PLCs that:

Don’t log alarms properly.

Can’t integrate smoothly with robots or conveyors.

Limit cycle‑time optimization.

By upgrading to a modern Techmation, Inovance, or B& R controller, you can:

Tighten cycle times without losing quality.

Add better diagnostics so operators spot issues early.

Make it easier to connect automation for lights‑out production.

Vertical injection molding machines: Space‑saver, but manual‑friendly
Vertical machines are a favorite in small workshops and for insert‑molding applications where floor space is tight. They’re often used for:

Small parts.

Insert molding (metal inserts, bushings, etc.).

Multi‑color or two‑shot‑like setups.

A lot of these machines still rely on semi‑manual or basic controllers. That means:

Operators stay on the machine longer.

Part‑to‑part consistency can drop.

Changeovers take more time.

Upgrading to a modern PLC controller (Techmation, Inovance, or B& R) can:

Automate part removal and ejection.

Add quick‑change recipes and profiles.

Make it easier to run more complex molds with less supervision.

Techmation controllers for injection molding: Power plus simplicity
If you already work with Techmation (AK‑628, AK‑668, TECH‑1, TECH‑2, iTech-5610, iTech-5620), you know these controllers are built specifically for plastic injection molding.

Key features most shops notice after a retrofit:

HMI panels with clear screens that show cycle counts, alarms, and temperature graphs.

Multiple temperature zones with easy calibration.

Servo‑ready I/O and communication options (RS232/RS485) for connecting drives and sensors.

Techmation systems are great if you want:

A plug‑and‑play upgrade for existing horizontal or vertical machines.

A balance between cost and performance without jumping into high‑end industrial automation.

Inovance (Innova) controllers: Affordable control, big upgrade
Inovance (often seen as Innova in some markets) is a smart choice when you’re upgrading older hydraulic or small electric injection molding machines without a big capex.

Benefits engineers and managers love:

Lower cost than high‑end industrial PLCs but still much better than vintage controllers.

Better diagnostics and alarm logging, so you can track machine health over time.

Easy programming for standard injection cycles and simple automation.

These controllers work well for:

Small to mid‑size horizontal machines.

Vertical machines used for insert or low‑volume parts.

Factories that want better control without a full B& R‑level investment.

B& R controllers: Where precision meets Industry 4.0
For high‑end or multi‑axis injection molding lines, B& R (Bernecker & Rainer) is a top choice. These systems are common on:

All‑electric IMMs.

Two‑platen and rotary‑platen machines.

Multi‑color or multi‑material setups.

What sets B& R apart:

Tight integration with servo drives, HMI, and SCADA.

Real‑time control for micro‑second‑level timing between axes.

Support for Industry 4.0 features like data logging, remote monitoring, and cloud‑connected dashboards.

If your shop is moving toward smart factories or lights‑out production, B& R controllers give you the foundation to build on.

Retrofitting old machines: More cost‑effective than buying new
One of the smartest moves we see in the plastic industry is retrofitting existing machines instead of buying new ones. Most horizontal, vertical, and two‑platen injection molding machines can work for years with:

A new controller (Techmation, Inovance, or B& R).

Updated servo drives or pumps.

A fresh HMI interface.

Typical retrofit benefits:

Faster cycles with the same machine footprint.

Fewer rejects thanks to better temperature and pressure control.

Easier troubleshooting through clear alarms, logs, and diagnostics.

Longer life for the machine by running it in a smoother, more controlled way.

How to choose the right controller for your machine
Picking the right controller (Techmation vs Inovance vs B& R) depends on:

Machine type: Hydraulic, all‑electric, two‑platen, or vertical.

Complexity of the mold: Multi‑cavity, multi‑color, or insert‑molded.

Budget and automation level: Do you want a simple upgrade or a full Industry 4.0 setup?

A few practical questions to ask:

What voltages and I/O counts do you need today and in the next 3–5 years?

Are you planning robotic cells or conveyors around the machine?

Do you want remote monitoring or data logging for traceability?

Once you answer these, it becomes easier to say:

“Go with Techmation for a solid upgrade.”

“Pick Inovance when you want quality control on a budget.”

“Choose B& R if you’re building a high‑end, automated line.”

Turn your controller upgrade into a real business advantage
A smart controller isn’t just a replacement part — it’s a profit‑driver.

Better cycle control means less scrap and more parts per hour.

Cleaner diagnostics mean less downtime and fewer service calls.

Modern systems make it easier to train new operators and integrate automation.

If you work with horizontal or vertical injection molding machines and already use Techmation, Inovance, or B& R controllers, the next step is simple:
Evaluate your oldest or most unstable machines and plan a controlled retrofit.

Injection molding machine controller upgrade

Horizontal injection molding machine controller

Vertical injection molding machine controller

Techmation controller for injection molding machine

Inovance controller for injection molding machine

B& R controller for injection molding machine

PLC controller for plastic injection molding machine

Retrofit controller for used injection molding machine

We are ready to ship you these controllers globally.. For more info visit us at http://www.theplasticpoint.com/latest-update/better-controllers-for-injection-molding-machines-horizontal-vertical-2-platen-molding-machines/206?utm_source=facebookpage

Upgrade your old Injection Molding Controllers – with Latest generation Techmation, Inovance, B&RModern PLC controllers ...
22/05/2026

Upgrade your old Injection Molding Controllers – with Latest generation Techmation, Inovance, B&R

Modern PLC controllers for horizontal & vertical injection molding machines. Retrofit your Techmation, Inovance, or B& R systems for tighter cycles, fewer rejects, and smoother automation.

If you run plastic injection molding machines, you know how much difference the controller makes. A weak or outdated control system doesn’t just slow your cycles — it increases rejects, wastes material, and makes troubleshooting a nightmare.

Today, whether your machine is horizontal, vertical, or a two‑platen design, the real upgrade is not a new machine; it’s a modern PLC‑based controller from brands like Techmation, Inovance, and B& R. We have latest series iTech-5610, iTech-5620 ready in stock.

Why your injection molding controller matters more than you think
Most shop‑floor teams focus on the clamp, screw, and hopper. But the controller is the brain that decides:

When the clamp closes and how hard it presses.

When the screw starts ejecting and how fast.

How the temperature profile runs across zones.

If the controller is old, inconsistent, or poorly programmed, you’ll never get the repeatable shots your quality team expects.

That’s why so many workshops are now retrofitting controllers instead of buying new machines — especially for horizontal and vertical injection molding systems already in place.

Retrofitting old machines: More cost‑effective than buying new
One of the smartest moves we see in the plastic industry is retrofitting existing machines instead of buying new ones. Most horizontal, vertical, and two‑platen injection molding machines can work for years with:

A new controller (Techmation, Inovance, or B& R).

Updated servo drives or pumps.

A fresh HMI interface.

Typical retrofit benefits:

Faster cycles with the same machine footprint.

Fewer rejects thanks to better temperature and pressure control.

Easier troubleshooting through clear alarms, logs, and diagnostics.

Longer life for the machine by running it in a smoother, more controlled way.

How to choose the right controller for your machine
Picking the right controller (Techmation vs Inovance vs B& R) depends on:

Machine type: Hydraulic, all‑electric, two‑platen, or vertical.

Complexity of the mold: Multi‑cavity, multi‑color, or insert‑molded.

Budget and automation level: Do you want a simple upgrade or a full Industry 4.0 setup?

A few practical questions to ask:

What voltages and I/O counts do you need today and in the next 3–5 years?

Are you planning robotic cells or conveyors around the machine?

Do you want remote monitoring or data logging for traceability?

Once you answer these, it becomes easier to say:

“Go with Techmation for a solid upgrade.”

“Pick Inovance when you want quality control on a budget.”

“Choose B& R if you’re building a high‑end, automated line.”

Turn your controller upgrade into a real business advantage
A smart controller isn’t just a replacement part — it’s a profit‑driver.

Better cycle control means less scrap and more parts per hour.

Cleaner diagnostics mean less downtime and fewer service calls.

Modern systems make it easier to train new operators and integrate automation.

If you work with horizontal or vertical injection molding machines and already use Techmation, Inovance, or B& R controllers, the next step is simple:
Evaluate your oldest or most unstable machines and plan a controlled retrofit.

Injection molding machine controller upgrade

Horizontal injection molding machine controller

Vertical injection molding machine controller

Techmation controller for injection molding machine

Inovance controller for injection molding machine

B& R controller for injection molding machine

PLC controller for plastic injection molding machine

Retrofit controller for used injection molding machine. For more info visit us at http://www.theplasticpoint.com/latest-update/upgrade-your-old-injection-molding-controllers-with-latest-generation-techmation-inovance-b-r/205?utm_source=facebookpage

Not every post has to be a sale pitch, so let me just share something real.We've been supplying Techmation and Inovance ...
22/05/2026

Not every post has to be a sale pitch, so let me just share something real.
We've been supplying Techmation and Inovance controllers for injection molding machines for a while now — and the one thing I hear most from plant managers is: "I wish I had a reliable source before the breakdown, not after."
So here we are. Horizontal machines, vertical machines — we've got you covered with the right controller, right spec, right time.
If you know someone in plastics manufacturing who's been struggling with controller issues, tag them below. Could save them a really bad week.
📲 Inquiry link in bio
IndustrialParts MoldingMachine

Sprue Pickers, 3 Axis Robots and 6 Axis Robots for Horizontal, Vertical Injection Molding MachinesIncrease productivity ...
13/05/2026

Sprue Pickers, 3 Axis Robots and 6 Axis Robots for Horizontal, Vertical Injection Molding Machines

Increase productivity and reduce manual handling with sprue pickers, 3 axis robots, and 6 axis robots for plastic injection molding machines. Improve automation, production speed, and product consistency with reliable robotic solutions.

Sprue Pickers, 3 Axis Robots & 6 Axis Robots for Plastic Injection Molding Machines
Automation is Changing the Plastic Injection Molding Industry

A few years ago, many plastic injection molding factories were completely dependent on manual operators for product removal and handling. But today, production demands are much higher. Customers expect faster delivery, better quality, and consistent output. At the same time, industries are also facing rising labor costs and operator shortages.

Because of this, automation has become a necessity rather than just an option.

Modern molding units are now increasingly using sprue pickers, 3 axis robots, and 6 axis robots to improve production efficiency and reduce manual work on the shop floor. These robotic systems help manufacturers run machines more smoothly, maintain product quality, and achieve stable production even during long operating hours.

For many factories, robotic automation has also helped reduce downtime and improve overall machine utilization.

What Exactly is a Sprue Picker?

A sprue picker is one of the most commonly used automation devices in plastic injection molding machines, especially for smaller applications. Its job is simple but very important — it removes the sprue or molded component from the machine immediately after the molding cycle finishes.

In many factories, operators still manually remove sprues from machines. While this may work for smaller production volumes, it becomes inefficient when machines are running continuously for long hours.

A sprue picker performs this task quickly and consistently without stopping production flow.

Once the mold opens, the robot enters the mold area, picks the sprue or component, and removes it safely before the next cycle begins. This improves cycle efficiency and reduces operator dependency.

Why Many Manufacturers Prefer Sprue Pickers
Faster Machine Operation

Even a few seconds saved during every molding cycle can make a big difference in large-scale production. Sprue pickers help reduce cycle time by performing quick and repeatable part removal.

Less Dependence on Manual Labor

One of the biggest challenges in manufacturing today is finding reliable machine operators for repetitive work. Sprue pickers reduce this dependency and help maintain stable production.

Better Safety Around Machines

Manual product removal inside molding machines always carries some level of risk. Automation helps improve operator safety by reducing direct machine interaction during production cycles.

Improved Product Handling

Human handling can sometimes damage delicate plastic components or create scratches and marks. Robotic pickers provide cleaner and more controlled handling.

Where Sprue Pickers Are Commonly Used

Sprue pickers are widely used for:

Small molded plastic products
Electrical components
Packaging items
Disposable plastic products
Consumer goods
Medical molding applications

They are especially useful in high-speed molding machines where quick product removal is necessary.

Understanding 3 Axis Robots in Injection Molding

As production requirements become more advanced, many manufacturers move from simple sprue pickers to 3 axis robots.

A 3 axis robot can move in three directions:

Horizontal movement
Vertical movement
Crosswise movement

This allows the robot to perform more advanced operations compared to a basic picker.

Apart from product removal, 3 axis robots can also handle product placement, stacking, conveyor transfer, insert loading, and other automated movements inside the production line.

These robots are commonly installed on medium and large injection molding machines where precision and faster handling are important.

Why 3 Axis Robots Are Becoming Popular
Consistent Product Removal

Unlike manual operators, robots perform the same movement repeatedly with accuracy. This improves consistency during long production runs.

Better Production Efficiency

Since robotic movement is fast and programmable, machines can run more efficiently with reduced idle time between cycles.

Lower Product Rejection

Improper handling often leads to damaged components or inconsistent output. Automated handling reduces these issues considerably.

Flexibility for Different Products

One major advantage of 3 axis robots is flexibility. They can be programmed according to different molds and production requirements.

This becomes useful for factories working on multiple product types.

Reduced Operational Cost

Although automation requires initial investment, many manufacturers recover costs over time through labor savings and improved production output.

Common Applications of 3 Axis Robots

3 axis robots are commonly used for:

Product unloading
Insert loading
Product stacking
Conveyor transfer
Packaging lines
In-mold labeling systems

They are highly suitable for continuous production environments where speed and accuracy are important.

What Makes 6 Axis Robots Different?

6 axis robots represent a more advanced level of industrial automation.

Unlike standard robots, 6 axis robots can move and rotate freely in multiple directions, similar to the movement of a human arm. This flexibility allows them to perform highly complex tasks inside automated production systems.

These robots are commonly used in industries where simple pick-and-place automation is not enough.

Advantages of 6 Axis Robots in Plastic Manufacturing
High Flexibility and Motion Control

6 axis robots can reach products from different angles and positions, making them suitable for complicated production setups.

Multi-Tasking Capability

These robots are not limited to product removal alone. They can also perform:

Assembly operations
Product trimming
Inspection work
Secondary processing
Packaging
Palletizing

This helps manufacturers automate multiple stages of production.

Stable Quality During Long Production Runs

Manual operations often become inconsistent during extended shifts. Robots maintain the same accuracy throughout the production process.

Ideal for Smart Factory Automation

Many modern industries are moving toward Industry 4.0 and smart manufacturing systems. 6 axis robots integrate easily into advanced automated production environments.

Industries Using Robotic Automation in Injection Molding

Today, robotic systems are widely used in industries such as:

Automotive plastic components
Medical plastic manufacturing
Electronics and electrical products
Consumer plastic goods
Packaging products
Industrial molded components

These industries require high-speed production with reliable product quality.

Why More Factories Are Investing in Automation

In practical terms, manufacturers are no longer looking at automation only as a luxury upgrade. Rising competition and production pressure are forcing industries to improve efficiency wherever possible.

Factories using robotic automation often experience:

Faster production cycles
Better machine utilization
Lower rejection rates
Reduced labor dependency
Improved workplace safety
More consistent product quality

Over time, these improvements directly affect profitability and production stability.

Selecting the Right Robot for Your Injection Molding Machine

Choosing the correct robotic system depends on:

Injection molding machine size
Product dimensions
Production speed requirements
Type of automation needed
Future expansion plans

For simple sprue removal, a sprue picker may be sufficient. For more advanced handling and automation, 3 axis or 6 axis robots are usually recommended.

The right automation setup can significantly improve production efficiency and reduce operational stress on the shop floor.

Complete Robotic Automation Solutions for Injection Molding Machines

We provide automation solutions for plastic injection molding industries including:

Sprue pickers
3 axis robots
6 axis robots
Injection molding automation systems
Robot integration solutions
Servo automation upgrades
Customized robotic applications

Our focus is to help manufacturers improve production efficiency while reducing manual dependency and operational costs.

Conclusion

Automation has become an important part of modern plastic injection molding industries. Whether it is a simple sprue picker or an advanced 6 axis robotic system, automation helps manufacturers improve production speed, maintain consistent quality, and reduce manual handling challenges.

As production demands continue increasing, robotic systems are helping factories operate more efficiently and compete more effectively in the manufacturing sector.. For more info visit us at http://www.theplasticpoint.com/latest-update/sprue-pickers-3-axis-robots-and-6-axis-robots-for-horizontal-vertical-injection-molding-machines/204?utm_source=facebookpage

Servo Motor System for Injection Molding Machine| Inovance Servo Retrofit Solution| Techmation motorUpgrade old plastic ...
13/05/2026

Servo Motor System for Injection Molding Machine| Inovance Servo Retrofit Solution| Techmation motor

Upgrade old plastic injection molding machines with energy-saving Inovance servo systems. Improve machine performance, reduce electricity consumption, and increase production efficiency with professional retrofit solutions.

Servo Motor System for Plastic Injection Molding Machines
Why More Plastic Manufacturers Are Switching to Servo Systems

In today’s plastic manufacturing industry, reducing power consumption and improving machine efficiency has become more important than ever. Many factories are still operating old hydraulic injection molding machines that consume excessive electricity and require frequent maintenance. Replacing these machines completely is expensive, which is why servo retrofit solutions have become a practical and cost-effective option.

A well-designed servo motor system can significantly improve the performance of an injection molding machine without changing the complete machine structure. With advanced motion control and intelligent pressure management, servo systems help manufacturers save energy, improve product quality, and reduce machine wear.

We provide complete retrofit solutions using reliable Inovance Technology servo systems for plastic injection molding machines. Our goal is to help industries modernize their existing machines while keeping investment costs under control.

Understanding Servo Motor Systems in Injection Molding Machines

Traditional hydraulic injection molding machines generally operate with fixed-speed induction motors. These motors continue running at full speed even when the machine is idle or requires less hydraulic pressure. As a result, a large amount of electricity gets wasted throughout the production cycle.

A servo motor system works differently. Instead of running continuously at the same speed, the motor adjusts according to the actual load requirement of the machine. During high-pressure operations like injection or clamping, the motor delivers the required power instantly. During cooling or idle stages, the motor speed reduces automatically.

This smart operation helps save energy while also improving overall machine control.

Major Benefits of Servo Systems in Plastic Injection Molding Machines
1. Noticeable Reduction in Electricity Consumption

One of the biggest reasons manufacturers choose servo retrofit is energy saving. Depending on machine condition and production cycles, power savings can reach up to 30% to 70%.

Factories running multiple molding machines often notice a significant reduction in monthly electricity bills after servo installation.

2. Better Machine Performance and Stability

Servo systems provide accurate control over pressure and flow, which improves the consistency of molded products. Stable operation also reduces rejection rates and improves production quality.

This becomes especially important for industries manufacturing precision plastic components.

3. Lower Hydraulic Oil Heating

Older hydraulic systems generate excessive heat because motors run continuously. This increases oil temperature and creates additional load on cooling systems.

Servo systems only operate when required, resulting in lower oil heating and improved hydraulic efficiency. Lower oil temperature also helps increase the life of seals, valves, and hydraulic components.

4. Reduced Noise in Production Area

Many factory owners notice that machines become much quieter after servo retrofit. Since the motor speed changes according to demand, unnecessary continuous running noise is eliminated.

A quieter shop floor creates a better working environment for machine operators.

5. Longer Machine Life

Smooth acceleration and controlled motor operation reduce stress on mechanical and hydraulic components. This helps extend the working life of older injection molding machines and reduces maintenance frequency.

Why Inovance Servo Systems Are a Reliable Choice

Inovance Technology servo systems are known for stable performance, energy efficiency, and industrial reliability. They are widely used in automation and plastic processing applications.

For injection molding machines, Inovance servo systems offer:

Fast response performance
Stable pressure control
High torque output
Smooth machine operation
Reliable long-hour performance
Easy integration with hydraulic systems

These systems are suitable for both small and large capacity injection molding machines.

Servo Retrofit for Used Injection Molding Machines

Many factories continue using older injection molding machines because their mechanical structure is still strong. However, the electrical and hydraulic systems become outdated over time, leading to higher power consumption and inefficient operation.

Servo retrofit is an ideal solution in such cases.

Instead of purchasing an entirely new machine, the existing hydraulic machine can be upgraded with a modern servo motor and drive system. This provides the benefits of advanced technology while keeping investment costs much lower than buying new equipment.

Our Servo Retrofit Process

We provide complete retrofit solutions for used plastic injection molding machines. The process usually includes:

Inspection of existing machine condition
Selection of suitable servo motor capacity
Installation of Inovance servo drive and motor
Hydraulic pump coupling work
Electrical panel modification
Parameter tuning and testing
Machine trial and performance verification

Every machine is different, so the retrofit solution is customized according to machine tonnage, hydraulic load, and production requirements.

Industries Using Servo Upgraded Injection Molding Machines

Servo systems are widely used across different plastic manufacturing sectors such as:

Automotive plastic components
Household plastic products
Packaging industries
Electrical and electronic parts
Medical plastic products
Industrial molded items
PET preform manufacturing

Energy-efficient operation and stable production quality make servo systems highly beneficial in continuous production environments.

When Should You Upgrade to a Servo System?

Your injection molding machine may require servo retrofit if you notice:

High electricity bills
Excessive hydraulic oil temperature
Frequent maintenance issues
Slow machine response
High motor noise
Inconsistent molding quality
Old fixed-speed motor setup

Upgrading at the right time can improve machine efficiency and reduce long-term operating costs.

Return on Investment from Servo Retrofit

Most manufacturers recover their retrofit investment through energy savings over time. Machines operating for long production hours usually achieve faster payback.

Apart from electricity savings, reduced maintenance costs and improved productivity also contribute to better overall returns.

The Future of Energy-Efficient Injection Molding

Modern manufacturing is moving towards automation, efficiency, and smarter energy management. Servo technology has become an important part of this transformation.

Factories that upgrade their machines with servo systems are better prepared for future production demands, rising electricity costs, and competitive manufacturing requirements.

Conclusion

Servo motor systems have changed the way plastic injection molding machines operate. From reducing electricity consumption to improving machine performance and production quality, servo technology offers practical advantages for manufacturers looking to improve efficiency without replacing existing machinery.

Our retrofit solutions using Inovance servo systems help industries modernize used injection molding machines with reliable and energy-efficient technology. Whether you operate a single machine or an entire production line, servo upgrades can deliver long-term operational and financial benefits.. For more info visit us at http://www.theplasticpoint.com/latest-update/servo-motor-system-for-injection-molding-machine-inovance-servo-retrofit-solution-techmation-motor/203?utm_source=facebookpage

Address

Plot No. 9, K. I Infra, Industrial Area, Near SEC-68, Amul Plant IMT FARIDABAD
Faridabad
121004

Alerts

Be the first to know and let us send you an email when The Plastic Point posts news and promotions. Your email address will not be used for any other purpose, and you can unsubscribe at any time.

Contact The Business

Send a message to The Plastic Point:

Share