06/10/2026
Why down sizing can be an upgrade
This customer runs a single bay truck workshop. They maintain their own fleet and are really busy.
On site was an old 7.5kw screw compressor. It was knackered and finally the screw seized up.
I had a chat with the lads. They needed higher pressure and more flow for the 1” impact wrench.
We can change this for a 4kw instead of a 7.5kw
In with a new ELGI EN4 Airstation set to 9 bar cut in and 10 bar cut out.
We kept the stand alone receiver. Now there’s a total of 570l air storage.
The feedback after a week is, “It’s amazing we can blow the tyres up to the correct pressure, there’s way more air and it’s so quiet.”
In this application the advantages of having a smaller compressor with more storage are The compressor runs for longer and stays at temperature preventing condensation building up in the air end. This is what killed the last compressor.
The short term requirement for high airflow is fulfilled by having plenty of air storage.
The high pressure settings allow the tyres to be at full pressure before the compressor needs to cut in.
The air main was put in by us. There are no leaks so once the compressor has run its cycle the motor stops and it stays in standby. A good energy saving measure.
Sizing compressors correctly is something we concentrate on, because getting it right means everyone wins.
Have a fab Tuesday
Stephen