Davall Gears Ltd

Davall Gears Ltd Long-established UK designers, manufacturers and suppliers of gearing systems & specialist gearboxes.

Not every gear is designed to run on parallel shafts.Our Phoenix 280C gives us dedicated capability for manufacturing hi...
09/09/2026

Not every gear is designed to run on parallel shafts.

Our Phoenix 280C gives us dedicated capability for manufacturing high-performance bevel gears, which transmit motion between intersecting shafts.

The increased capacity also allows us to handle larger production batches while maintaining the precision and repeatability required across the run. โš™๏ธ

The earlier your gear manufacturer is involved, the better. ๐Ÿ™‚โ€โ†•๏ธBringing manufacturing expertise into the design stage c...
07/09/2026

The earlier your gear manufacturer is involved, the better. ๐Ÿ™‚โ€โ†•๏ธ

Bringing manufacturing expertise into the design stage can help identify potential issues before production begins, reducing redesigns, improving manufacturability and saving valuable time later in the project.

Whether youโ€™re looking to validate your design concept or seeking a reliable partner for complete design solutions, Davall Gears are here to support you: https://bit.ly/4bBwIAC

More operations in one setup = a more efficient way of machining complex components.Our Star SR-38 Type B combines turni...
03/09/2026

More operations in one setup = a more efficient way of machining complex components.

Our Star SR-38 Type B combines turning, milling, drilling and angular machining capabilities, helping us reduce setups while maintaining the accuracy and consistency our gear components require.

Its 10-axis configuration and B-axis capability give us the flexibility to tackle intricate geometries and complete more of the machining in a single cycle. ๐Ÿ™Œ

Star Micronics GB

A rack might look like a fairly simple component. The engineering behind it isn't always quite so simple.The right tooth...
02/09/2026

A rack might look like a fairly simple component. The engineering behind it isn't always quite so simple.

The right tooth form, pitch and material can all make a difference to how the rack performs as part of the wider system.

Our straight racks are manufactured with generated tooth forms, which can be produced in a range of shapes and materials including Delrin, brass, steel, titanium and stainless steel.

We can also supply racks with processed ends for continuous long-run applications, giving customers more flexibility when it comes to the finished setup. โš™๏ธ

01/09/2026

A worn component doesn't always mean a new system. ๐Ÿ‘€

Our repair and refurbishment capabilities help bring existing components and systems back to reliable working condition, extending service life and helping customers keep downtime to a minimum.

The right repair can be a lot more practical than starting again. Just give us a call for more info on how we can help: https://bit.ly/4bBwIAC

27/08/2026

A good idea is one thing. Making it work in the real world is another. Thatโ€™s where the ๐—ฑ๐—ฒ๐˜€๐—ถ๐—ด๐—ป ๐˜€๐˜๐—ฎ๐—ด๐—ฒ earns its keep. โœ…

Our engineers work with customers to challenge ideas, solve problems and consider how a solution will actually perform, be manufactured and be assembled before it reaches production.

The earlier those questions are asked, the fewer surprises there are later!

Have an idea you want to explore? Get in touch: https://bit.ly/4bBwIAC

Complex requirements are nothing new to us. ๐Ÿ™‚โ€โ†”๏ธFor more than a century, we've been solving engineering challenges that ...
26/08/2026

Complex requirements are nothing new to us. ๐Ÿ™‚โ€โ†”๏ธ

For more than a century, we've been solving engineering challenges that call for something more than a standard component.

Today, we combine specialist gear engineering, advanced manufacturing technology and extensive experience to develop precision solutions for demanding applications across aerospace, defence, medical, robotics and industrial sectors.

Discover our precision gears: https://bit.ly/44aUOhL

Big gears, small gears and everything in between.Our gear cutting cell is built around leading gear cutting technology, ...
25/08/2026

Big gears, small gears and everything in between.

Our gear cutting cell is built around leading gear cutting technology, giving us the capability to manufacture gears across a wide range of sizes and requirements.

It means greater flexibility in production, while maintaining the accuracy and consistency our customers expect. โš™๏ธ

Yesterday was World Photography Day, so we couldn't resist sharing a few of our favourite gear shots.There's a lot of de...
20/08/2026

Yesterday was World Photography Day, so we couldn't resist sharing a few of our favourite gear shots.

There's a lot of detail packed into these components, so it's nice to have these photos to appreciate the engineering that goes into them. ๐Ÿ“ธ

Aviation doesn't leave much room for โ€œgood enough.โ€Thatโ€™s why we maintain NADCAP accreditation, AS9100D certification an...
19/08/2026

Aviation doesn't leave much room for โ€œgood enough.โ€

Thatโ€™s why we maintain NADCAP accreditation, AS9100D certification and JOSCAR accreditation to support our work across demanding aerospace and defence applications.

Our NADCAP accreditation demonstrates that our processes meet the rigorous requirements expected within the aerospace industry, giving customers confidence in the consistency and control behind our manufacturing. ๐Ÿ›ซ

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Hatfield

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