Fletch Engineering

Fletch Engineering Fletch Engineering Service Ltd
'Keeping the AD Industry Moving'

19/06/2026

Here’s an old Newport Grammar school friend of mine I’ve known since 1986. Dan and his amazing wife Jodie have had their own share of trials and tribulations with their son Max over the years who was diagnosed with Leukaemia when he was small. ❤️ These two amazing people have tirelessly raised money over the years for charities such as Addenbrokes Hospital in Cambridge to their most recent mission , raising money for Green Fingers Charity who provides amazing gardens at Children’s homes for parents and kids to enjoy a moment of calm and serentity .
Both myself and my company, Fletch Engineering support and will continue to support the incredible fundraising these two do .
As a whole trek sponsor , I pledged to the charity, an extra donation for Dan to give me his best “Ken from Barbie - ala Aqua - Barbie Girl, as he does bear an uncanny resemblance to him 🤩😆😆😎
All I can say is “Mission Accomplished “ and if you feel like dropping them a donation then please do so in the link in the comments .
“Well Barbie , we’re just gettin’ started…..oh I love you Ken……”

Floral Friday 🌺 We are today wearing floral outfits to show our support for the Kilimanjaro Climbers!Fletch Engineering ...
12/06/2026

Floral Friday 🌺

We are today wearing floral outfits to show our support for the Kilimanjaro Climbers!

Fletch Engineering are proud to support the amazing

We wish you all luck on your first day of the trek.

Helping to raise money for green fingers charity, A wonderful organisation that
creates beautiful outdoor spaces for children with life
limiting illnesses and their families in hospices across
the UK.

Their work provides a peaceful place for children and
loved ones to spend precious time together.

justgiving.com/campaign/greenfingers-kilimanjaro2026

From raw material to finished paddle assemblies.These paddles started as sheet material before being cut, formed, and we...
08/06/2026

From raw material to finished paddle assemblies.

These paddles started as sheet material before being cut, formed, and welded in our workshop to meet the customer’s requirements.

Every stage of the process is completed with a focus on quality, accuracy, and durability to ensure reliable performance in service.

It’s always rewarding to see a project progress from individual components to a finished assembly ready for installation.

Before & After – Scroll SetsA great example of how worn components can be restored and returned to service.The differenc...
06/06/2026

Before & After – Scroll Sets

A great example of how worn components can be restored and returned to service.

The difference between the incoming condition and the finished scroll sets highlights the value of investing in equipment maintenance and refurbishment to maximise performance and extend operational life.

05/06/2026

Another paddle stirrer completed and ready for installation.

This unit was manufactured to replace an existing stirrer that had reached the point where replacement offered a better long-term solution than repair.

While repairs can sometimes extend the life of equipment, a new paddle stirrer can provide several advantages:

• Improved reliability and reduced risk of unexpected downtime
• Elimination of fatigue, wear, and hidden defects in older components
• Lower ongoing maintenance requirements
• Opportunity to optimise the design for improved performance and efficiency
• Longer service life and better overall value over time

By assessing the condition of the original equipment, we were able to deliver a replacement that will provide dependable operation for years to come.

Out and about today catching up with customers and friends 😊
27/05/2026

Out and about today catching up with customers and friends 😊

Precision manufacturing starts with accurate design.At Fletch Engineering Services, every component begins its journey i...
04/05/2026

Precision manufacturing starts with accurate design.
At Fletch Engineering Services, every component begins its journey in CAD.
Using advanced CAD software, we create detailed 3D models and technical drawings that form the foundation of our manufacturing process. This stage is critical — not just for visualising a component, but for ensuring it performs reliably in demanding, real-world conditions.
In industries such as anaerobic digestion, where equipment is exposed to abrasion, corrosion, and continuous operation, there is very little margin for error. Poorly specified or inaccurately reproduced components can lead to reduced efficiency, increased wear, and ultimately unplanned downtime.
Our CAD-driven approach allows us to:
• Accurately capture dimensions from worn or damaged parts
• Recreate obsolete components where no drawings exist
• Analyse and refine designs to improve performance and lifespan
• Ensure compatibility with existing systems before manufacturing begins
By identifying potential issues at the design stage, we reduce risk during production and installation — saving both time and cost for operators.
Whether we are reverse engineering a critical part or manufacturing a new component, precision is built into every step of the process.
Because when it comes to maintaining performance and reliability, getting it right from the start makes all the difference.
Get in touch to discuss your requirements.

Downtime doesn’t just stop production — it reduces energy output.In anaerobic digestion, every hour of reduced performan...
01/05/2026

Downtime doesn’t just stop production — it reduces energy output.
In anaerobic digestion, every hour of reduced performance or unexpected downtime has a direct impact on renewable energy generation.
It’s not always major failures that cause the biggest losses. Gradual wear, reduced efficiency, and underperforming components can quietly affect output over time.
At Fletch Engineering Services, we support AD operators by keeping critical equipment performing as it should — through refurbishment, reverse engineering, and manufacturing of durable components built for demanding environments.
Because maximising renewable energy isn’t just about building the plant — it’s about keeping it running efficiently, every day.
Get in touch to discuss your requirements.

Downtime in AD plants doesn’t just cost money — it costs energy.Every hour a digester, separator, or milling system isn’...
29/04/2026

Downtime in AD plants doesn’t just cost money — it costs energy.
Every hour a digester, separator, or milling system isn’t operating efficiently is a loss in potential renewable energy generation.
Wear, component failure, and reduced performance all contribute to lost output — often long before a complete breakdown occurs.
At Fletch Engineering Services, we focus on keeping critical equipment operating reliably through:
• Component refurbishment
• Reverse engineering
• Material upgrades for longer lifespan
The result:
Reduced downtime
Improved process stability
Maximised energy production
Reliable engineering isn’t just about maintenance — it’s a key part of sustainable energy generation.

From waste to value — it all starts with effective milling.In anaerobic digestion and waste processing, milling plays a ...
25/04/2026

From waste to value — it all starts with effective milling.

In anaerobic digestion and waste processing, milling plays a critical role in preparing material for downstream use — including the production of nutrient-rich outputs such as pellets and digestate-based products.

When milling components begin to wear, the impact goes beyond just the equipment itself.

Reduced efficiency or inconsistent particle size can lead to:
• Poor material uniformity
• Reduced pellet quality
• Increased strain on downstream processes
• Loss of overall system efficiency

These issues often develop gradually — but the effect on final product quality can be significant.

At Fletch Engineering Services, we manufacture and refurbish milling components designed to perform in abrasive, high-demand environments.

Whether it’s restoring worn parts, improving material selection, or reverse engineering obsolete components, our goal is to help operators maintain consistent processing and maximise the value of their output.

Because turning waste into a reliable, usable product depends on every stage performing as it should.

Address

Unit 22C, Diss Business Park, Hopper Way
Diss
IP224GT

Opening Hours

Monday 8:30am - 5pm
Tuesday 8:30am - 5pm
Wednesday 8:30am - 5pm
Thursday 8:30am - 5pm
Friday 8:30am - 5pm

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