Projex Solutions Limited

Projex Solutions Limited Projex Solutions are leaders within a variety of highly regulated process manufacturing industries,

Formed in 2006, Projex Solutions has grown to a multi-disciplined team of highly experienced and skilled engineers across both our West Yorkshire & North East offices. Leaders within a variety of highly regulated process manufacturing industries, our team of experts can add value to your project team, offering a vast range of Engineering Consultancy, Engineering Design & Project Management service

s. Here at Projex Solutions we provide a service of engineering excellence, working upon a wide range of projects varying in both scope and scale; we are always prepared to undertake one off, small scale or difficult to implement contracts whilst working effectively to maintain costs and timeframes. We have fostered a culture of professionalism with our structured methodical approach, finding the solution that your business needs. Our mission is to continue to deliver first class design, development and project management solutions safely, utilising the latest technologies working with your team as your ultimate project partner. We are Projex Solutions: Your Engineering Procurement Construction & Management Partner (EPCM). Project Management
• Engineering Procurement Construction Management Package (EPCM)
• Framework Agreements for Engineering Support
• Contractual Agreements NEC3 or IChemE Forms of Contract
• Project Planning & Programme Development
• Procurement Scheduling & Management
• Construction Design Management (CDM)
◦Principal Contractor
◦Principal Designer

ATEX Compliance
• Hazardous Area Classification (HAC)
◦Compliance with EI15 (former IP15)
◦Compliance with IEC60079-10
• DSEAR Assessments
• CompEX
◦EX01-04 Inspections Gases & Vapours
◦EX05-06 Inspections Dusts, Fibres & Filings
◦EX11 Mechanical (MEIRA)
◦EX12 Application Designer
Engineering Consultancy – Plant/Process Support
• Feasibility Studies
• Front End Engineering Design (FEED)
• Detailed Engineering Design
• Compiling ITT Packages
Introduction to Projex Solutions

Our Services
• Upgrade of Plant/Process Optimisation
• Factory Layout, Logistics &/or Relocation
• User Requirement Specification (URS)
• Functional Design Specification (FDS)
• Factory Acceptance Test / Site Acceptance Test (FAT/SAT)
• Commissioning &/ Support (Wet/Dry)

Safety Studies
• Hazard Identification Study (HAZID)
• Hazard and Operability Study (HAZOP)
• Layers of Protection Analysis (LOPA)
• Functional Safety/SIL Studies
• Process Hazard Review (PHR)
• Process Safety Improvements
• Pressure Relief Stream Design

Engineering Design – Multi-disciplined Team
• Electrical, Control & Instrumentation Design
• Process & Safety Engineering Design
• Mechanical & Piping Engineering Design

The User Requirements Specification is the document that defines what a system, process, or piece of equipment must do t...
02/06/2026

The User Requirements Specification is the document that defines what a system, process, or piece of equipment must do to meet the operational needs of the business. In regulated process manufacturing, it sits at the start of the qualification and design process and establishes the technical and functional criteria against which everything that follows will be measured. A well-written URS does not just describe the desired outcome - it provides the basis for design decisions, supplier selection, acceptance testing, and regulatory compliance throughout the project lifecycle.

In practice, URS documents are frequently written at a level of generality that leaves too much open to interpretation. Requirements framed as vague performance expectations rather than measurable criteria create ambiguity that works its way through the entire project. Suppliers design to their own interpretation. Engineering teams make assumptions that may not match operational intent. When acceptance testing reveals that a system does not meet expectations, the URS rarely provides a clear enough basis to determine whether the specification was met. The result is dispute, rework, and cost that could have been avoided at document stage.

Projex Solutions supports clients in developing User Requirements Specifications that are technically rigorous, operationally grounded, and written to serve as a reliable reference throughout the project lifecycle. Our engineers work with operations, maintenance, and process teams to translate functional needs into specific, testable requirements. We apply engineering best practice to ensure that URS documents reflect real-world operating conditions, regulatory constraints, and the actual complexity of the systems being procured or designed.

If you are initiating a capital project or equipment procurement and want to ensure your requirements are properly defined from the outset, talk to Projex Solutions about how we can support you.

This week, we’re pleased to welcome Hamdan Khan to our Brighouse office for sixth-form work experience.Hamdan is current...
01/06/2026

This week, we’re pleased to welcome Hamdan Khan to our Brighouse office for sixth-form work experience.

Hamdan is currently studying A Levels in Physics, Maths and Computer Science at Heckmondwike Grammar School, and he has joined us from 1 to 5 June to gain first-hand experience of working within an EPCM company.

During his time with us, Hamdan hopes to learn more about the different engineering disciplines involved in project delivery and expand his understanding of the manufacturing industry. He is also keen to gain a clearer view of his future career options and the university pathway he would like to pursue.

Outside of his studies, Hamdan is a huge Manchester United fan and enjoys both playing and watching football. He also enjoys going to the gym to maintain his health and fitness, as well as gaming from time to time.

Work experience plays an important role in helping young people explore career routes, build confidence and understand how their studies connect to the workplace. We’re pleased to support Hamdan this week and wish him all the best during his placement.

Welcome to Projex Solutions, Hamdan.

Cable routing is one of those engineering disciplines that tends to receive less attention than it deserves at design st...
01/06/2026

Cable routing is one of those engineering disciplines that tends to receive less attention than it deserves at design stage. In process manufacturing and regulated industrial facilities, the routing of power, control, and instrumentation cables through a plant is not simply a site installation activity - it is an engineering decision with long-term consequences for safety, reliability, maintainability, and compliance. Getting it wrong is rarely immediately visible; the effects emerge gradually through interference problems, voltage drop, maintenance difficulty, and degraded asset reliability.

The most common failures in cable routing stem from insufficient coordination between disciplines at design stage. Electrical, control, and instrumentation cables routed in close proximity without adequate segregation can introduce electromagnetic interference into control signals. Cables routed through areas of elevated temperature or chemical exposure without appropriate protection will degrade faster than their rated life. Routes that were convenient during installation become inaccessible once adjacent equipment is commissioned, making future maintenance or replacement disproportionately expensive. These are not site problems - they are design problems that happen to manifest on site.

Projex Solutions provides EC&I engineering services that include detailed cable routing design as an integral part of the overall electrical and instrumentation scope. Our engineers develop cable route studies that account for physical segregation requirements, hazardous area classifications, environmental conditions, maintenance access, and future expansion. We produce routing drawings and cable schedules that give installation teams a clear, coordinated reference and give asset owners confidence that the installation will perform reliably over its full operational life.

If you are planning a capital project or modification that includes new electrical and instrumentation scope, talk to Projex Solutions about how we can support you.

Layer of Protection Analysis is the methodology used on process sites to determine whether the independent protection la...
31/05/2026

Layer of Protection Analysis is the methodology used on process sites to determine whether the independent protection layers around a hazardous scenario provide sufficient risk reduction to meet a tolerable risk target. When it is done well, LOPA gives operators a defensible, quantified basis for SIL determination and for demonstrating that major accident hazards are adequately controlled. When it is done poorly, it does the opposite - it provides false assurance while the underlying risk remains unaddressed.

The most common failure mode in LOPA is the overclaiming of credit. Protection layers are assigned risk reduction values they cannot realistically deliver. Demand rates are underestimated. Initiating causes are grouped in ways that flatter the outcome. The study reaches a conclusion that satisfies the target on paper, while the actual plant configuration - the equipment, the procedures, the human factors - would not perform to that standard under demand conditions. The documentation looks complete. The risk picture it describes is not accurate.

Projex Solutions facilitates and reviews LOPA studies for process manufacturing clients across regulated industries. Our engineers apply established industry practice, with a focus on the credibility of the protection layers being claimed rather than simply reaching a target number. Where LOPA studies identify gaps, we support clients in developing the additional safeguards or instrumented functions needed to address them properly.

If you are undertaking a LOPA study or have concerns about the rigour of an existing assessment, contact Projex Solutions to discuss how we can help.

Scope definition is where a capital project is either set up for success or quietly undermined before detailed design be...
30/05/2026

Scope definition is where a capital project is either set up for success or quietly undermined before detailed design begins. In regulated process manufacturing, the consequences of poorly defined scope compound quickly - what starts as an incomplete equipment list or an unresolved process interface becomes a series of late design changes, procurement delays, and cost additions that erode the project budget and schedule with each iteration. The time to resolve scope ambiguity is before detailed engineering commits, not after.

The failure mode is rarely dramatic. Scope gaps tend to accumulate incrementally - a utility connection that was assumed rather than specified, a safety requirement that emerged late from a hazard study, a civil interface that nobody owned during the early stages. Each individual gap looks manageable in isolation. Collectively, they create a project that is perpetually catching up with itself, consuming contingency to address issues that thorough scope development would have surfaced months earlier at a fraction of the cost.

Projex Solutions supports clients in developing robust project scope from the early stages of a capital programme through to detailed design readiness. Our engineers work across process, mechanical and EC&I disciplines to ensure that scope is technically complete, internally consistent, and sufficiently defined to support reliable cost estimation, procurement planning, and engineering ex*****on. We draw on FEED outputs, hazard study findings, and site-specific constraints to produce scope documentation that reflects the actual complexity of the project rather than an optimistic first draft.

If you are approaching a capital project and want to ensure the scope is properly established before committing to detailed design, talk to Projex Solutions about how we can support you.

At Projex Solutions, health and safety is not something we do because we have to. It is a fundamental part of how we ope...
29/05/2026

At Projex Solutions, health and safety is not something we do because we have to. It is a fundamental part of how we operate as a business and how we support our clients.

We are pleased to share that we have successfully passed our latest Health & Safety audit carried out by Peninsula.

Independent audits provide an important opportunity to review policies, procedures and working practices, helping to ensure that standards remain high and that continuous improvement remains a priority. Successfully passing the audit demonstrates our ongoing commitment to maintaining robust health and safety systems across the business.

For our clients, this provides additional reassurance that health, safety and compliance are embedded into the way we work. Whether we are delivering engineering design, project management, EPCM support or site-based activities, we recognise the importance of maintaining the highest standards and promoting a strong safety culture.

Health and safety is a responsibility shared by everyone at Projex Solutions, and this result reflects the commitment, professionalism and diligence of the entire team.

A big thank you to everyone involved in achieving this positive outcome.

The Control of Major Accident Hazards Regulations - known as COMAH - apply to sites in Great Britain where hazardous sub...
28/05/2026

The Control of Major Accident Hazards Regulations - known as COMAH - apply to sites in Great Britain where hazardous substances are present in quantities above defined thresholds. The regulations exist because certain industrial processes carry the potential to cause serious harm not just to people working on site, but to surrounding communities and the environment. COMAH is administered jointly by the Health and Safety Executive and the Environment Agency, and it places a structured set of legal obligations on operators that go considerably further than standard health and safety compliance.

Sites fall into one of two tiers - lower tier or upper tier - depending on the quantities and types of hazardous substances present. Upper tier sites carry the most significant obligations, including the requirement to produce a Safety Report demonstrating that major accident hazards have been identified, that the necessary measures have been taken to prevent them, and that adequate arrangements are in place to limit the consequences if a major accident does occur. Many operators underestimate the technical depth and engineering rigour required to produce a credible Safety Report - and the consequences of an inadequate one, including enforcement action and site prohibition, are serious.

Projex Solutions works with COMAH-regulated sites across the UK, providing the engineering design and process safety support needed to meet regulatory obligations and maintain compliant operations. Our work on COMAH sites spans hazard identification studies, process safety documentation, plant modifications, and the engineering assessments that underpin Safety Reports. We understand how COMAH obligations interact with day-to-day engineering and operational decisions, and we work alongside site teams to ensure that compliance is embedded in how a site is designed and managed - not treated as a separate administrative exercise.

If your site is COMAH-regulated and you need independent engineering support to meet your obligations, contact Projex Solutions to discuss how we can help.

Everyone at Projex Solutions would like to wish all those celebrating a very happy Eid Mubarak.Occasions like Eid are an...
27/05/2026

Everyone at Projex Solutions would like to wish all those celebrating a very happy Eid Mubarak.

Occasions like Eid are an important reminder of the value of community, kindness, reflection and spending time with family and friends. They also highlight the importance of recognising and respecting the different cultures, backgrounds and traditions that make our workplaces and wider communities stronger.

At Projex Solutions, we believe that creating an inclusive environment where people feel valued, respected and supported is an important part of building a positive culture and a successful business. Different perspectives, experiences and backgrounds all contribute to stronger teams and better collaboration.

As people come together to celebrate Eid, we would like to send our best wishes to colleagues, clients, partners and connections observing the occasion.

Eid Mubarak from everyone at Projex Solutions.

We are pleased to share that Projex Solutions has been named a finalist for the Chemical Industry Service Provider of th...
26/05/2026

We are pleased to share that Projex Solutions has been named a finalist for the Chemical Industry Service Provider of the Year Award at the 2026 CIA Chemical Industry Awards.

The award, run by the Chemical Industries Association, recognises the contribution of service providers to the success of the UK chemical industry - specifically those delivering innovation and outstanding service in engineering. To be shortlisted is a meaningful recognition of the work our team does day in, day out on complex, regulated projects across the sector.

The awards ceremony takes place on 18 June 2026 at The Kimpton Clocktower Hotel in Manchester. We are looking forward to the evening and to celebrating with others from across the industry.

Thank you to everyone who has trusted Projex Solutions to support their engineering and EPCM requirements. This nomination reflects the quality of work you allow us to do.

The engineering sectors has traditionally asked a lot of the people working in them. Deadlines, complexity, client expec...
25/05/2026

The engineering sectors has traditionally asked a lot of the people working in them. Deadlines, complexity, client expectations, and the pressure of getting things right on sites where the margin for error is small. That level of sustained focus takes something out of people - and it needs to be replenished.

This Bank Holiday Monday, the Projex Solutions team is doing exactly that. No calls, no emails, no site visits. Just time off - and as it happens, the sun has decided to make an appearance, which helps.

Mental health in technical industries does not always get the attention it deserves. The culture in engineering has historically rewarded being available, being busy, and pushing through. But the evidence is clear: rest improves judgement, sustained pressure without recovery erodes performance, and teams that feel looked after tend to do better work. It is not complicated, even if it can be difficult to act on.

We hope everyone in our network gets a proper break this Bank Holiday Monday - whether that means a long walk, a cold drink in the garden, or simply switching off for a day. The work will still be there on Tuesday.

Address

St Pegs House, Thornhill Beck Lane
Brighouse
HD64AH

Opening Hours

Monday 8am - 5pm
Tuesday 8am - 5pm
Wednesday 8am - 5pm
Thursday 8am - 5pm
Friday 8am - 5pm

Telephone

+44 1484 711333

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