15/10/2026
The most critical foundation pours are rarely limited by the volume of concrete. They are limited by heat.
In a thick raft, cement hydration generates heat faster than the mass can release it. The core heats up, the surface cools to ambient, and the differential between them — not the absolute temperature — is what drives thermal cracking.
Controlling it is a design decision made long before the pour: binder selection and cement replacement to reduce heat of hydration, pour sequencing and lift thickness, placement temperature, and insulation to slow surface cooling rather than accelerate it.
Thermal modelling sets the limits in advance. Embedded sensors through the pour confirm whether the real behaviour matches the model, and allow the team to act while the concrete is still reacting rather than discover the problem weeks later.
Durability at the base of a tower is decided in the first few days after placement. By the time the core reaches full height, the outcome was settled long ago.