Wie sind die Öffnungszeiten?

Montag 08:00 - 17:00 Dienstag 08:00 - 17:00 Mittwoch 08:00 - 17:00 Donnerstag 08:00 - 17:00 Freitag 08:00 - 16:00

EMS Elektro Metall Schwanenmühle GmbH

Name: EMS Elektro Metall Schwanenmühle GmbH
Address: Schwanenmühle, Horbach, 66851, DE
Telephone: +49630791160

Startseite
Deutschland
Hörbach
EMS Elektro Metall Schwanenmühle GmbH

Anrufen Wegbeschreibung Website Service kontaktieren

Wir bieten ganzheitliche Systemlösungen aus Metall für die elektrische Verbindungstechnik.

26/10/2026

⚡ What happens when extremely high currents and intense heat come together in a system?

Rigid busbars simply cannot withstand this over the long term.

In electrolysis plants, aluminum smelters, or large-scale switchgear construction, systems are exposed to constant stress. Thermal expansion and continuous vibrations constantly act on the material. The consequences of rigid installations include material fatigue, microcracks, and, in the worst case, costly, unplanned plant outages.

The solution to these dynamic challenges is large-format Expansion Busbars with maximum cross-sections. They absorb movement and heat while allowing current to flow uninterrupted:

· Maximum power without hotspots

· Precision-fit connections

· Engineered to your specifications

· Noticeably longer maintenance intervals

· Maximum operational reliability

🔸Do you currently have a specific project on the table?

Let’s talk about it! 📨

21/10/2026

Poor connections = and ! ⚠️

When connecting , flat contacts, pressure elements, and the right coating play an important role.

🔶 You can find the full video on our YouTube channel. The link is in the comments.

14/10/2026

⚡️ Data centers need a power distribution system that can keep up with their demands. Our Vision®Bar was engineered specifically for this purpose!

Reliable power distribution is critical to the availability of an entire IT . Whether it’s a hyperscale , a colocation facility, or an edge data center, the Vision®Bar system reliably delivers power from generators and uninterruptible power supply ( ) systems to , server rooms, and load distribution cabinets.

The was engineered for continuous operation under the most demanding availability requirements and offers the reliability that critical IT loads in data centers require around the clock.

With Vision®Bar, rigid and flexible components can be combined in a variety of ways to significantly reduce installation time for your busbar connection. This is a decisive advantage when dealing with tight construction schedules in data center construction.

Vision®Bar at a glance:

✓ Type-tested

✓ Protection ratings IP2X, IP31, IP54 or IP55

✓ range from 1,200 A to 10,000 A

✓ Complies with the standards IEC 61439, EN 61439, VDE 0660-660, and EN NF 61439

✓ Available with or

✓ Rated for an operating voltage of 1 kV AC

🔶 Are you looking for an efficient, safe, and highly available power transmission solution for your data center?

12/10/2026

⚡️ A involves many phases. From the initial through to final , EMS Elektro Metall Schwanenmühle GmbH is your reliable partner.

Your project. Our services.

🔶 You can find the full video on our YouTube channel. The link is in the comments.

07/09/2026

5️⃣ advanced technologies in a single busbar - is that possible?

⚡The key to comprehensive System Solutions in electrical Power Transmission lies in the seamless integration of various technologies and components. This is exactly where EMS Elektro Metall Schwanenmühle comes into play. As specialists with our own in-house Engineering and Manufacturing capabilities, we understand the intricacies of every single process and know how to perfectly coordinate them to meet specific customer requirements. For example:

→ We combine rigid and flexible busbars to create sub-assemblies.
→ We use press-welding to create customized connections for direct machining.
→ We treat surfaces by silver-plating contact areas, for example, to ensure low-loss connections.
→ We coat to insulate components to provide optimal protection and ensure maximum safety during installation.
→ We also manufacture custom threaded bolts to simplify assembly and save space.

The result is precisely fitting, ready-to-install assemblies that are tailored exactly to our customers’ requirements.

For more deep insights, click the link in the comments. 🔗

27/08/2026

⚡ Do you recognize the component shown here?

In modern industrial Automation and advanced Manufacturing, absolute process reliability, minimal downtime, and maximum resilience are essential. That’s why, in our own production , we rely on the very same technology we for our customers: our Expansion Busbars.

These flexible Busbars, which are made of copper strips, allow for the necessary movement and compensate for temperature-induced expansion and mechanical vibrations. They ensure the safe and efficient transmission of high currents without overheating.

The press-welded connection surfaces guarantee maximum electrical conductivity and protect against contact issues and fatigue fractures. The result is durable, low-maintenance components that deliver top performance even under continuous load and in harsh industrial conditions.

🔶 Would you like to learn more about our ?
You’ll find the link to our customized in the comments.

18/08/2026

Fire away! ⚡

A welded joint on must fulfill two functions simultaneously.

🔸 First, it must withstand extreme mechanical forces.
🔸 Second, it must transmit electrical current without loss.

The technical challenge is that welding filler materials often have significantly lower electrical conductivity than the base material. Without the right method, the weld quickly becomes a thermal and electrical bottleneck in the entire system. Our specially for large cross-sections, certified according to , compensates for the conductivity disadvantage of the filler material. This allows us to achieve maximum conductivity while maintaining full mechanical stability.

Learn more about our certified welding processes via the link in the first comment.

What has been your experience with joining high-current busbars?
Let us know in the comments!

03/08/2026

⚡ Magnetic fields in systems are invisible but extremely powerful! Without simulation, one often doesn’t know until the prototyping phase or during operation what forces and field strengths are actually at work in the operators’ work area, which can lead to unforeseen problems.

🔶 Here is a real-world example that illustrates how things look in practice:

→ The system consists of two , each rated at 100 kA, with three parallel per pole system and a pole spacing of 2 m.

→ The color coding indicates the magnetic flux density in .

→ The person in the image serves as a direct reference for the actual work area in which they are located.

🔶 What interesting physical insights can we gain from this?

→ The highest values (field peaks) occur directly at the - bars. Due to the high current density in the , the strongest magnetic fields also arise there.

→ As the distance increases, the field strength drops rapidly. Between the two poles, a zone with significantly reduced field strength forms (“cancellation effect”), since the of the two poles overlap and partially cancel each other out due to the opposite current directions.

🔶 Here is our conclusion:

→ Magnetic fields are not visible, but numerical simulations make their spatial distribution precisely traceable.

→ By evaluating electromagnetic fields in the working area as early as the design phase, safety can be ensured from the start, and optimizing the track layout leads to lower stress levels. Expensive prototype loops and time-consuming development efforts are drastically reduced.

🦢 https://ems-power.com/en/engineering

How do you evaluate electromagnetic fields in your projects?

Do you already rely on simulations? Or do you still take measurements?

29/07/2026

⚡ Why do we blacken copper busbars?

and are highly reflective and, when left bare, have a very low emissivity. This means they can barely dissipate the heat generated by the flow of current through thermal radiation. Black paint drastically increases the emissivity, allowing heat to be dissipated into the air much more efficiently.

→ The result:

The busbar gets less hot or can carry more current at the same maximum temperature → often up to 10–15% higher current-carrying capacity compared to a bare busbar!

→ A great side effect:

The paint can increase dielectric strength, thereby preventing creepage distances and protecting against oxidation.

Did you know?

Visit our website to learn more about us:

🔶 https://ems-power.com/en/manufacturing🦢

17/07/2026

⚡ Behind every robust system lies excellent .

A is only as good as its design. Precise detailed design requires in-depth expertise, years of experience, and a keen understanding of materials and manufacturing processes. At Vision®Electric, we bring all of this to the table.

We engineer that are precisely tailored to your infrastructural, production-related, and economic requirements, and design your project from individual components to complete systems.

Functionality, loss reduction, and thermal stability are directly incorporated into our digital design process. Whether for or applications, we design your system to be safe and .

🔶 Talk to our experts and let us bring your customized solution to life: https://ems-power.com/en/engineering 🦢

Adresse

Schwanenmühle
Horbach
66851

Öffnungszeiten

Montag	08:00 - 17:00
Dienstag	08:00 - 17:00
Mittwoch	08:00 - 17:00
Donnerstag	08:00 - 17:00
Freitag	08:00 - 16:00

Telefon

+49630791160

Website

https://ems-power.com/

Benachrichtigungen

Erfahren Sie als Erste/r von Neuigkeiten und Aktionen: Wir schicken Ihnen eine E-Mail, wenn EMS Elektro Metall Schwanenmühle GmbH etwas veröffentlicht. Ihre E-Mail-Adresse wird für keinen anderen Zweck verwendet, und Sie können sich jederzeit abmelden.