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Application of Supercritical CO ₂ Technology in Geothermal Energy: A Technological Revolution in Clean EnergyGeothermal ...
26/05/2026

Application of Supercritical CO ₂ Technology in Geothermal Energy: A Technological Revolution in Clean Energy

Geothermal energy, as a clean, stable, and renewable energy source, plays an increasingly important role in the global energy transition. Although traditional geothermal development technology is mature, it faces geological risks, water resource consumption, and system efficiency bottlenecks such as "water must be refilled". In recent years, breakthroughs in supercritical CO ₂ (carbon dioxide) heat extraction technology have brought new ideas for geothermal energy development. The successful operation of China's first geothermal energy supercritical CO ₂ heat extraction project marks an important leap from laboratory to commercial application of this technology.

Technical principle: How to achieve "heat extraction without water extraction" for supercritical CO ₂
Supercritical CO ₂ refers to a CO ₂ fluid that exceeds the critical point (31.1 ℃, 7.38MPa) in both temperature and pressure. At this point, it combines the low viscosity of a gas with the high density of a liquid, exhibiting excellent heat transfer performance and flow characteristics.

The working principle of the supercritical CO ₂ geothermal heat extraction system is as follows:

Pressurized carbon dioxide: Ground level storage tanks pressurize CO ₂ to a supercritical state

Inject into geothermal wells: Inject supercritical CO ₂ into mid to deep geothermal wells approximately 2500 meters underground through the wellbore

Bottom hole heat absorption: Supercritical CO ₂ comes into contact with high-temperature rock formations underground, absorbing geothermal energy

Return to the ground: High temperature CO ₂ returns to the ground along the circuit

Heat transfer: transferring heat to heating water through a heat exchanger

Recycling: The cooled CO ₂ is injected back into the well to form a fully enclosed cycle

The biggest innovation of the entire system lies in the "heat extraction without water extraction" - CO ₂ is recycled in a closed system, without the need to extract groundwater or recharge, truly achieving zero water extraction and zero pollution.

Project Practice: Zhengzhou Supercritical CO ₂ Heat Extraction Project
Project Overview

Construction location: Huiji District, Zhengzhou City, Henan Province

Construction unit: China Huaneng Group

Well depth: 2500 meters deep geothermal well

Heating capacity: capable of meeting the heating needs of over 18000 square meters of residential buildings

Investment scale: over 100 million RMB

Application scenarios

The project has constructed a complete geothermal heating chain through the organic combination of surface drilling platforms, underground heat exchange stations, and residential heating systems. The high-temperature underground strata are efficiently connected to the surface heating system through a CO ₂ circulation loop, achieving stable transfer of geothermal resources to indoor heat.

Core advantages: Triple breakthroughs in technological advancement, environmental benefits, and geological safety
Technical improvement

20% increase in heat extraction capacity: Compared to traditional water circulation systems, the heat transfer efficiency of supercritical CO ₂ is significantly improved

10% reduction in unit heating energy consumption: lower viscosity and higher density reduce energy loss during the circulation process

Environmental benefits

Replacing standard coal by approximately 288 tons/year: significantly reducing fossil energy consumption

Reducing carbon dioxide emissions by approximately 750 tons per year: making a positive contribution to mitigating climate change

Equivalent to planting about 42000 trees: significant ecological benefits

Geological safety

1. No pumping, no reinjection: avoids the geological subsidence risk that may be caused by traditional geothermal development

2. Non polluting strata: a closed loop system ensures that the underground environment is not affected

3. Wide applicability: particularly suitable for areas with scarce water resources or complex geological conditions

4. Technical Comparison: Supercritical CO ₂ vs Traditional Water Cycle

5. Comparative Dimension: Traditional Water Cycle System Supercritical CO ₂ System

6. Medium characteristics Water: high viscosity, low heat transfer coefficient CO ₂: low viscosity, high heat transfer coefficient

7. Loop mode: Open loop, requiring refilling. Closed loop, no need for refilling

Water resource consumption requires a large amount of groundwater, with high recharge pressure and zero water intake, and no need for recharge

Geological risks include subsidence, pollution, and zero geological risks

Higher system efficiency (+20%)

Widely applicable in areas with abundant water resources, especially suitable for water scarce regions

Background and significance: Promoting the upgrading of geothermal energy industry
Policy Context

Zhengzhou, as a national pilot city for clean heating, has built a geothermal heating demonstration area of tens of millions of square meters. The application of supercritical CO ₂ heat extraction technology provides a new technological path for the construction of demonstration zones.

Technical significance

The leap from laboratory to commercial application: from theoretical verification to large-scale operation, significant improvement in technological maturity

New possibilities for the development of hot dry rocks: Supercritical CO ₂ technology opens up new avenues for the development of deep geothermal resources such as hot dry rocks

Industrial Demonstration Effect: Provided a replicable and promotable technological paradigm for geothermal energy development nationwide

Development prospects

Supercritical CO ₂ geothermal heat extraction technology is not only suitable for residential heating, but can also be expanded to a wider range of fields such as industrial heat and power generation in the future. With the continuous maturity and large-scale application of technology, costs will further decrease and market competitiveness will continue to strengthen.

Challenges and Prospects

Despite the enormous potential of supercritical CO ₂ geothermal heat extraction technology, there are still some challenges in its promotion:

1. System reliability: Continuous optimization is required for the long-term stable operation of equipment in high-temperature and high-pressure environments

2. Cost control: The initial investment is relatively high, and it is necessary to reduce unit costs through large-scale application

3. Standard system: The supporting systems such as technical standards and safety regulations still need to be improved

4. Talent cultivation: Insufficient reserve of interdisciplinary professionals

In the future, with the continuous progress of materials science and thermodynamic theory, as well as increasing policy support, supercritical CO ₂ geothermal heat extraction technology is expected to occupy a more important position in the field of clean energy, contributing to the achievement of the "dual carbon" goal.

The successful application of supercritical CO ₂ geothermal heat extraction technology is a major technological innovation in the field of geothermal energy development. It adopts the core concept of "taking heat without taking water", achieving the organic unity of economic benefits, environmental benefits, and social benefits. The commissioning of the Zhengzhou project not only marks a breakthrough in this field for China, but also provides a Chinese solution for the sustainable development of global geothermal energy. With the continuous improvement of technology and the continuous expansion of application scope, supercritical CO ₂ technology will play an increasingly important role in the wave of clean energy revolution.

𝙁𝙧𝙤𝙢 𝙇𝙖𝙗 𝙩𝙤 𝙇𝙞𝙣𝙚: 𝙎𝙪𝙥𝙚𝙧𝙘𝙧𝙞𝙩𝙞𝙘𝙖𝙡 𝘿𝙧𝙮𝙞𝙣𝙜 𝙐𝙣𝙡𝙤𝙘𝙠𝙨 𝘼𝙚𝙧𝙤𝙜𝙚𝙡 𝘽𝙡𝙖𝙣𝙠𝙚𝙩 𝙋𝙧𝙤𝙙𝙪𝙘𝙩𝙞𝙤𝙣Aerogel insulation blanket deliver unmatched th...
07/01/2026

𝙁𝙧𝙤𝙢 𝙇𝙖𝙗 𝙩𝙤 𝙇𝙞𝙣𝙚: 𝙎𝙪𝙥𝙚𝙧𝙘𝙧𝙞𝙩𝙞𝙘𝙖𝙡 𝘿𝙧𝙮𝙞𝙣𝙜 𝙐𝙣𝙡𝙤𝙘𝙠𝙨 𝘼𝙚𝙧𝙤𝙜𝙚𝙡 𝘽𝙡𝙖𝙣𝙠𝙚𝙩 𝙋𝙧𝙤𝙙𝙪𝙘𝙩𝙞𝙤𝙣
Aerogel insulation blanket deliver unmatched thermal performance for construction, pipelines, and LNG. But scaling production hinges on one key step: supercritical drying.
Why is it essential? The felt's nanoporous aerogel structure—responsible for its ultra-low conductivity—would collapse under conventional drying. Supercritical drying using CO₂ avoids this by removing liquid without damaging pores.
Key for Industrial Scale:
Modern equipment must be robust and efficient:
Large Batch Processing: Handles rolls or sheets for high-volume output.
Precision Control: Automated systems ensure consistent pressure/temperature for uniform quality.
Efficient Solvent Exchange: Rapid CO₂ circulation reduces cycle time and cost.
Safety & Sustainability: Designed for high-pressure operation with minimal solvent/CO₂ use.
Why It Matters:
This technology enables:
Cost-Effective Manufacturing: Higher throughput makes advanced insulation commercially viable.
Reliable Performance: Preserves the aerogel’s exceptional properties within a flexible, durable format.
Broader Adoption: Powers solutions for energy efficiency and industrial decarbonization.
As demand for high-performance insulation grows, innovations in supercritical drying—aimed at faster cycles and lower energy use—will be crucial. It’s the engineering behind the material revolutionizing thermal management.
Interested in advanced materials or industrial insulation? How do you see aerogel blanket shaping the future of energy efficiency? Share your thoughts below.

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