Zhangjiagang Heli Machinery Manufacturing Co.,Ltd

Zhangjiagang Heli Machinery Manufacturing Co.,Ltd Tube bending machine/tube cutting machine/tube swaging machine.........

12/06/2026

Semi-Automatic Hydraulic Pipe Bending Machine
Reliable bending power. Simple operation. Cost-effective solution.
This Semi-Automatic Hydraulic Pipe Bending Machine​ is designed for workshops and manufacturers requiring strong bending capacity without the complexity of CNC systems.
The operator manually loads and positions the tube; bending and return are hydraulically driven at the push of a button or foot pedal.
Key Advantages
•
Cost-Effective​ – Affordable alternative to CNC benders, ideal for small-to-medium batch production.
•
Easy to Operate​ – No programming required; simple controls allow quick training of operators.
•
Strong Hydraulic Power​ – Handles medium to heavy-walled pipes with smooth, deformation-free bends.
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Quick Tool Change​ – Bending dies can be changed rapidly to suit different tube shapes and sizes.
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Low Maintenance​ – Proven hydraulic-mechanical design ensures high uptime and easy servicing.
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Safety Equipped​ – Emergency stop, safety guard, and foot/palm switch for operator protection.

11/05/2026

The automatic loading/unloading dual-head tube end forming machine is primarily designed for transforming the ends of round tubes into square tube through extrusion. The process consists of two steps: first, reducing the outer diameter of the round tube; second, pressing the tube into a square shape using moulds."
Additionally, this machine is capable of various forming operations, including expanding，flaring, and fl**ge.

28/04/2026

A tube end forming machine​ is an industrial device used to reshape the open end of a tube or pipe​ (metal or plastic) through cold forming. It doesn't cut material away; it movesthe metal to create a new geometry, typically for the purpose of connection, sealing, or assembly.
Core Functions (What It Does)
The machine uses hydraulic or servo pressure to force the tube end into a die, achieving specific shapes:
Process
Action
Typical Use Case
Expanding / Flaring​
Enlarges the diameter of the tube end
Creating a Flared Cone for sealing (e.g., refrigerant lines)
Reducing / Swaging​
Narrows the diameter of the tube end
Fitting into a smaller component (e.g., automotive fuel lines)
Flanging / Beading​
Forms a raised lip or ridge
For bolted connections or to retain a hose (e.g., exhaust systems)
Bulging​
Creates a localized bulge
Increasing structural strength or creating a stop
Nosing / Tapering​
Forms a tapered or rounded end
Preparing for insertion or improving aesthetics
Key Components
•
Power Source: Hydraulic system (common for high force) or servo-electric (for precision).
•
Tooling (Die & Punch): The custom-shaped模具 that defines the final form of the tube end.
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Clamping Unit: Holds the tube firmly in place to prevent buckling or movement during forming.
Common Applications
•
Automotive: Fuel lines, brake lines, power steering tubes.
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HVAC & Refrigeration: Copper pipe connections for air conditioners.
•
Aerospace & Hydraulics: High-pressure fluid conveyance systems.
•
Furniture & Architecture: Structural tubing for frames and railings.

16/03/2026

The cnc aluminum profile(extrusion) bending machine produced by Zhangjiagang Heli Machinery Manufacturing Co., Ltd. is a core processing equipment specifically designed for the precision transportation equipment manufacturing industry. It is primarily used for the high-precision bending and forming of aluminum window frame profiles for high-speed train windows and RV (motorhome) windows, ensuring a perfect fit with the vehicle's streamlined design and the specific curvature of the windows. It is a key process in achieving the vehicle's aesthetics, safety, and sealing performance.
Key Features of the Equipment for This Application:
1.
Ultra-High Precision and Consistency: Utilizes a precise CNC system and a high-rigidity frame to ensure that the bending arc and angle of each window frame profile are completely consistent. This meets the stringent requirements for assembly accuracy and batch production uniformity in high-speed trains and RVs, guaranteeing perfect sealing strip adhesion and preventing water leaks or drafts.
2.
Excellent Profile Adaptability: Capable of processing various complex cross-section (e.g., with sealing gasket grooves, drainage holes, mounting clips) hollow aluminum profiles specifically used for high-speed trains and RVs, effectively preventing profile deformation, wrinkling, or collapse during the bending process.
3.
Versatile Bending Capabilities: Supports multiple bending modes, such as:
•
Arc Bending: For creating curved contours of large panoramic sunroofs and viewing windows.
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Angle Bending: For forming the rectangular frames of side windows.
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Complex/Compound Bending: Can complete continuous bending of different arc segments on a single profile in one setup, adapting to complex window designs.
4.
Efficient and Intelligent Production: Equipped with a CNC system that can store processing programs for various window types, enabling quick retrieval, automatic positioning, and bending. User-friendly operation significantly improves production efficiency, making it suitable for batch orders.
5.
Superior Forming Quality: The bending process is stable, maximizing the protection of the profile's surface coating (spray paint, anodization, or electrophoretic coating) from scratches, ensuring the finished window frames have an excellent appearance and are ready for direct assembly.

This machine serves as a bridge between design blueprints​ and finished vehicle windows, accurately "shaping" straight aluminum profiles into the fluid window contours required by modern vehicles. It is an indispensable professional tool in the high-end manufacturing of modern transportation equipment.

2Axis cnc automatic tube bending machine from Heli Machinery in China.
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2Axis cnc automatic tube bending machine from Heli Machinery in China.

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215628

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