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Icon Process Controls Ltd.

Name: Icon Process Controls Ltd.
Address: 4-1075 North Service Road West, Oakville, ON, L6M2G2, CA
Telephone: +19054699283

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Icon Process Controls Ltd.

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Corrosion-Resistant Flow, Level, Pressure & Leak Detection Instrumentation

10/09/2026

Data center cooling is too critical for guesswork.

At one large data center, maintaining reliable cooling required more than simply monitoring chilled water flow. Operators also needed to verify corrosion inhibitor dosing, track chemical tank levels and bring critical measurements together for maintenance personnel.

The solution used the right measurement technology for each part of the process:

💧 MF1000 Magnetic Flow Meters verified chilled water loop flow
⚙️ ProPulse 2 Turbine Flow Meter Sensors measured low-flow corrosion inhibitor dosing
📡 ProScan 3 80 GHz Radar Sensors provided reliable chemical tank level measurement despite foam and v***r
🖥️ ICON displays centralized monitoring and alarm visibility

The result?

More reliable cooling water flow data, improved chemical dosing feedback, reduced overfill risk, fewer manual level inspections and better visibility across the cooling system.

In critical infrastructure, better process visibility helps keep cooling systems doing exactly what they're supposed to do.

Read the success story:
https://iconprocon.com/success_stories/streamlining-cooling-and-chemical-usage-at-a-large-data-center/

10/08/2026

In an aquatic life support system, stable flow and level aren’t just process variables — they help protect the life inside the system.

Aquariums, aquaculture facilities, zoos and research facilities depend on carefully controlled water conditions. Changes in flow can affect filtration and oxygenation, while improper tank levels can lead to pump problems or changes in water chemistry.

ICON Process Controls offers instrumentation designed for these sensitive environments:

💧 Non-invasive clamp-on ultrasonic flow measurement
📡 Non-contact radar and ultrasonic level monitoring
🧪 Corrosion-resistant options for freshwater and saltwater environments
⚙️ Continuous monitoring without unnecessary intrusion into the process

The result is better visibility into critical water systems while minimizing contact with the water and the aquatic life that depends on it.

Explore the application:
https://iconprocon.com/application/aquatic-life-system-flow-level-monitoring/

10/07/2026

Reliable Level Monitoring for Anti-Scalant Dosing

Anti-scalant dosing is essential for protecting reverse osmosis membranes from mineral scale, but unreliable chemical tank level measurement can interrupt dosing and increase the risk of membrane fouling.
A water treatment facility needed a dependable solution for monitoring anti-scalant storage without the maintenance challenges associated with direct-contact sensors.
Icon’s ProScan 3 80 GHz Radar Level Sensor provided continuous, non-contact level measurement, eliminating direct exposure to the chemical while supporting accurate inventory monitoring and automated refill control.
The result was improved chemical availability, reduced maintenance intervention, and greater confidence in the dosing system’s ability to protect critical RO equipment.
Read the full success story:
https://iconprocon.com/success_stories/reliable-non-contact-level-measurement-for-anti-scalant-dosing-systems/

10/06/2026

🚛 **Reliable Flow Monitoring for Chemical Delivery Transfers**

Chemical delivery operations depend on accurate transfer measurement to manage inventory, verify delivery volumes, and maintain safe, efficient handling of aggressive liquids.

Inaccurate flow readings or instrumentation that cannot withstand corrosive chemicals can create uncertainty during unloading, increase maintenance requirements, and complicate reconciliation between delivered and received quantities.

Icon’s corrosion-resistant flow instrumentation provides continuous measurement during chemical transfer, helping operators monitor delivery rates and totalized volumes while integrating reliable data into facility control systems.

Explore how dependable flow measurement supports safer chemical handling and more accurate inventory management.

Read the application:
https://iconprocon.com/application/chemical-delivery-truck-transfer-flow-monitoring/

10/05/2026

Reliable Chemical Level Monitoring in Poultry Processing

Peracetic acid is widely used in poultry processing, but its corrosive properties can make reliable chemical tank level measurement a challenge. Direct-contact sensors may require frequent maintenance or replacement when exposed to aggressive chemicals.

A poultry processing facility needed a dependable way to monitor peracetic acid storage levels and support uninterrupted chemical dosing.

Icon’s ProScan 3 80 GHz Radar Level Sensor provided a non-contact measurement solution, allowing operators to monitor tank levels without exposing the sensor to the chemical. Continuous level data supports improved inventory visibility, refill planning, and protection against unexpected chemical shortages.

By removing the sensor from direct contact with the process liquid, the facility gained a more reliable, lower-maintenance approach to chemical level monitoring.

Read the full success story:
https://iconprocon.com/success_stories/reliable-80-ghz-radar-level-monitoring-for-peracetic-acid-in-poultry-processing/

10/02/2026

🏊 **Reliable Flow and Level Monitoring for Commercial Pool Fill Stations**

Commercial pool fill stations require dependable water management to maintain consistent operation, prevent overflows, and ensure water is available when needed.

Manual monitoring and unreliable instrumentation can lead to wasted water, unexpected interruptions, and unnecessary maintenance. Continuous flow and level measurement gives operators the visibility needed to manage filling operations more effectively.

Icon’s corrosion-resistant flow and level instrumentation can be integrated with automated controls and alarm systems to support accurate water measurement, reliable tank level monitoring, and improved operational efficiency.

Explore how integrated instrumentation supports dependable commercial pool water management.

Read the application:
https://iconprocon.com/application/commercial-pool-fill-station-flow-level-monitoring/

10/01/2026

One Level Measurement Solution. Multiple Industrial Challenges.
Corroded float switches, coating buildup on capacitance sensors, and chemical tanks without available nozzle connections were creating reliability and maintenance challenges at a major automotive manufacturing facility.
Working with a West Coast system integrator, Icon recommended the ProScan 3 80 GHz Radar Level Sensor to standardize measurement across chemical totes, wastewater lift stations, and bulk storage tanks.
The non-contact approach eliminated exposure to corrosive liquids and reduced the impact of coating buildup. For tanks without available nozzles, adhesive tank-top mounting allowed installation without shutdown, hot work, or structural modification.
The result was reliable level data transmitted directly to the PLC, improved process visibility, and reduced downtime and maintenance intervention.
Read the full success story:
https://iconprocon.com/success_stories/non-contact-radar-standardizes-level-measurement-across-automotive-wastewater-and-chemical-systems/

09/30/2026

🚨 **Detecting Chemical Leaks Before They Become Major Problems**

Underground chemical piping can be difficult to inspect, making leaks especially challenging to identify before they lead to environmental contamination, equipment damage, or costly cleanup.

In industrial facilities, early detection is essential for protecting personnel, infrastructure, and surrounding soil and groundwater. A leak that remains hidden can escalate long before it becomes visible at the surface.

Icon’s leak detection instrumentation provides continuous monitoring for chemical piping systems, helping operators identify leaks early and integrate alarm signals into facility control systems for a faster response.

Explore how proactive leak detection supports safer, more reliable chemical handling.

Read the application:
https://iconprocon.com/application/leak-detection-for-underground-chemical-piping-systems/

09/29/2026

Reliable Chemical Monitoring for Critical Laboratory Systems
When chemical feed tanks support HVAC, boilers, cooling towers, and chillers, unreliable level measurement can put more than chemical inventory at risk. Scaling, corrosion, and interrupted dosing can affect equipment protection and the stable conditions required for laboratory operations.
A New England engineering laboratory facility was experiencing repeated mechanical float switch failures caused by chemical buildup, wear, and false low-level alarms.
Icon’s ProScan 3 80 GHz Radar Level Sensor provided a non-contact solution with continuous 4–20 mA output and integration into the facility’s PLC and BAS/SCADA systems.
The results included eliminated float-related maintenance, stable level readings during refilling, improved chemical inventory visibility, and better protection against metering pump dry-run. Following the successful installation, the facility standardized ProScan 3 across its chemical feed tanks.
Read the full success story:
https://iconprocon.com/success_stories/reliable-radar-level-measurement-for-laboratory-water-treatment-systems/

09/28/2026

⛏️ **Reliable Flow Monitoring in Mining Solvent Extraction**

Raffinate lines play an important role in mining solvent extraction circuits, carrying acidic process solutions that must be monitored to maintain stable operation and efficient recovery.

Aggressive chemistry, variable flow conditions, and demanding operating environments can make conventional instrumentation difficult to maintain. Inaccurate or unreliable flow data can affect process balance, chemical management, and overall system performance.

Icon’s corrosion-resistant flow instrumentation provides continuous measurement for raffinate transfer lines, helping operators monitor process conditions, identify abnormal flow, and integrate reliable data into plant control systems.

Explore how dependable flow measurement supports more stable solvent extraction operations.

Read the application:
https://iconprocon.com/application/raffinate-line-monitoring-in-mining-solvent-extraction-systems/

Address

4-1075 North Service Road West
Oakville, ON
L6M2G2

Opening Hours

Monday	8:30am - 5pm
Tuesday	8:30am - 5pm
Wednesday	8:30am - 5pm
Thursday	8:30am - 5pm
Friday	8:30am - 5pm

Telephone

+19054699283

Website

http://iconprocon.com/, https://iconprocon.com/success-stories/, https://iconprocon.com/chemical-compatibility-guide/, h

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