Mallard Metalcraft

Mallard Metalcraft Automotive specialist. Machining. Fabrication. Rust repair and restoration. Trailer repairs.
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Itsy bitsy teeny we**ie 3piece temperature probe machining.
05/08/2026

Itsy bitsy teeny we**ie 3piece temperature probe machining.

29/07/2026

To quote the highly respected scholar, Mr Ace Ventura; llllllllllllliiike a glove.

A little journey in photo form of what ended up being a huge undertaking to a super satisfying result. Not only does thi...
24/07/2026

A little journey in photo form of what ended up being a huge undertaking to a super satisfying result. Not only does this look killer but it's created room for the new top end package on this seriously stout XP. He might be faster than me now so I'll admire my work as it goes by.

It's P.C.D Friday! Pitch circle diameter? Perhaps. Or is it Please Consider Duckman, for all your precision and general ...
17/07/2026

It's P.C.D Friday! Pitch circle diameter? Perhaps. Or is it Please Consider Duckman, for all your precision and general awesomeness requirements?

My oxy-kart may be cooler than your car.
08/07/2026

My oxy-kart may be cooler than your car.

Sometimes it's the smallest thing. A full building project was halted at the 11.99th hour by an inability to find an ide...
29/06/2026

Sometimes it's the smallest thing. A full building project was halted at the 11.99th hour by an inability to find an identical replacement hinge for a vintage cabinet door. Mallard to the rescue!

You might say there was a lot hinging on this.

Job done. Building project done.

After a rapid, unscheduled disassembly of the original end plates, this 12A turbo rotary needed some love. What may seem...
22/06/2026

After a rapid, unscheduled disassembly of the original end plates, this 12A turbo rotary needed some love. What may seem like a reasonably simple job re-dowelling the housings and counter boring the plates is actually quite involved. With tolerances in the 0.02-0.03mm range and some odd sizing, a combination of precision bar stock, tooling, custom mandrels and adjustable reamers was required.

60k worth of tooling and the knowledge of how to use it. Just part of the reason why quality costs what it does.

Good day for a sail.
30/05/2026

Good day for a sail.

27/05/2026

This is a small example of precision versus accuracy. The former being the effort you make to be accurate. Also showing that quality digital calipers used with care can be very accurate. Many say they won't trust them below 0.1mm. I say they're ham fi**ed.

For those wondering the target size was 30.0mm over a length of 150mm. Measured variance in 3 spots was 0.003mm.

If you can hold it, you can turn it.
26/05/2026

If you can hold it, you can turn it.

Address

66/176 South Creek Road
Sydney, NSW
2099

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