04/06/2026
Solid bonding is a common sheath bonding method in high-voltage cable systems, but it comes with trade-offs that directly impact cable performance and ampacity.
When cable sheaths are solidly bonded at both ends, induced voltages drive circulating currents through the metallic screens. These currents generate additional losses and heat, reducing the overall efficiency of the system.
Higher sheath losses also increase cable temperature and thermal stress. If not properly considered, this can result in overheating, reduced insulation life, and inaccurate cable sizing.
The ELEK Cable High Voltage software accounts for these effects.
✅ Calculates sheath circulating currents accurately
✅ Includes screen losses in ampacity calculations
✅ Helps compare bonding methods for optimal design
✅ Improves accuracy, safety, and compliance
Why it matters:
Circulating currents = extra losses → reduced ampacity
Higher screen losses → increased cable temperature
Ignoring bonding effects → undersized or inefficient designs
With accurate modelling of bonding methods, engineers can design HV cable systems that are safe, efficient, and fit for purpose.
Start a 14-day free trial of ELEK Cable High Voltage here:
https://elek.com/electrical-software/elek-cable-high-voltage/