Toman ThermoSonics Inc.

Toman ThermoSonics Inc. Toman ThermoSonics Inc.

custom designs and manufactures heat staking, inserting, degating, branding, embossing and other thermoplastic processing machines, equipment, components, accessories and supplies.

05/27/2026

Designing a heat tip for an insert installation application requires careful consideration of several factors, including the heat tip diameter and length in relation to the metal insert being installed. The heat tip stop diameter and profile are critical to achieving a high-quality finished weld. Heat tip nut clearance is also an important design consideration, particularly when weld locations are positioned close to the walls of a plastic housing.
The process becomes increasingly complex when multiple heat tips must operate simultaneously within a single machine cycle. As a result, there are many variables that must be evaluated when developing heat tip tooling for a thermal pressing application.
At Toman ThermoSonics, we take pride in our expertise in designing heat tip tooling solutions for a wide range of part assembly applications. We look forward to applying our experience and knowledge to support your future manufacturing needs.

Learn more about Heat Staking on our resource’s webpage:
https://www.tomanthermosonics.com/technical-info/

See our complete line of Thermal Press Assembly Systems:
https://www.tomanthermosonics.com/heat-staking-equipment/

This vise is a convenient tool for everyday tool changes. It’s excellent for loosening ultrasonic stack connections that...
05/19/2026

This vise is a convenient tool for everyday tool changes. It’s excellent for loosening ultrasonic stack connections that are frozen together, either by over-tightening or by fretting of the joint by an unlubricated interface. The vise has three dog-point set screws to engage all spanner holes on your 15 kHz, 20 kHz, or 40 kHz converters and boosters. This eliminates damage or elongation of the spanner holes in the horn, booster or converter.

Learn more about our Take-Apart Vise:
https://www.tomanthermosonics.com/ultrasonic-tooling/take-apart-vise/

When we manufacture a pneumatic press, we engineer it to last a lifetime. We don’t want you calling us in a few years as...
04/29/2026

When we manufacture a pneumatic press, we engineer it to last a lifetime. We don’t want you calling us in a few years asking about a warranty. Not that we don’t ever want to hear from you again. We do, but only if you are wanting to order another one, or to tell us how great it’s working.

Learn more about our Pneumatic Presses:
https://www.tomanthermosonics.com/pneumatic-presses/

When we manufacture a pneumatic press, we build it to last a very long time. We want it to perform to your exact specifi...
04/21/2026

When we manufacture a pneumatic press, we build it to last a very long time. We want it to perform to your exact specifications. We want it to be simple to use. We want it to be affordable. We want your Google review to be five-stars!!!

Learn more about our Pneumatic Presses:
https://www.tomanthermosonics.com/pneumatic-presses/

Are you a thermoplastic parts manufacturer that needs your parts assembled, heat staked, sealed, de-gated, inserted, bra...
04/14/2026

Are you a thermoplastic parts manufacturer that needs your parts assembled, heat staked, sealed, de-gated, inserted, branded or date marked as a finishing process? If so, then our thermal press machines may be the perfect solution for your next project.

Learn more about our Heat Staking Systems:
https://www.tomanthermosonics.com/heat-staking-equipment/

Our best-selling heat staking solution, the Model 2020 Evolution Series Heat Staking Assembly System, is engineered for ...
04/07/2026

Our best-selling heat staking solution, the Model 2020 Evolution Series Heat Staking Assembly System, is engineered for precision and versatility. It features a touchscreen PLC offering comprehensive parameter control, including part sensing, multiple setup storage, dwell time, and post-cool time. The system also supports seamless integration with a wide range of 14-pin connector accessories.

Learn more about our 2020 Series Thermal Assembly Systems.
https://www.tomanthermosonics.com/heat-staking-equipment/2020h-2020hhd-thermal-assembly-system-with-plc/

03/17/2026

This animation illustrates a typical heat staking application that our assembly machines are engineered to perform with exceptional quality and reliability. In this example, an electronic component such as a circuit board is securely attached and enclosed within a plastic housing.

Learn more about our Heat Staking Systems:
https://www.tomanthermosonics.com/heat-staking-equipment/

Our goal is to manufacture assembly machines using the best quality parts possible. Not parts that are strategically eng...
03/10/2026

Our goal is to manufacture assembly machines using the best quality parts possible. Not parts that are strategically engineered to fail in order to try and get more business from you.

Learn more about our Thermal Assembly Machines:
https://www.tomanthermosonics.com/heat-staking-equipment/

Address

W158 N9305 Nor-X-Way Avenue
Menomonee Falls, WI
53051

Telephone

+12623455031

Website

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