WeldLytics Technical Services

WeldLytics Technical Services Welding. Data. Insight. Technical + analytical welding content to sharpen your skills and elevate your weld. Producer of Go-Gauge Welding Gauges.

Hey y'all.I stepped away for a bit.I honestly haven't even opened the WeldLytics Instagram profile since late November 2...
02/15/2026

Hey y'all.

I stepped away for a bit.

I honestly haven't even opened the WeldLytics Instagram profile since late November 2025.

Not because I ran out of ideas — and not because welding got boring. Welding is never boring.

The last few months were just...heavy, for some reason.

But this didn’t change:
• Every weld has math behind it.
• Every structure carries responsibility.
• Every weld matters.

Let's get sharper together.

So much to be thankful for!Have a happy Thanksgiving, everyone!
11/27/2025

So much to be thankful for!

Have a happy Thanksgiving, everyone!

10/24/2025

Stop guessing. Start measuring.

Order your welding gauges at weldlytics.com

Fillet weld? Check.Material thickness? Check.The Go-Gauge TG does both — pocket-sized precision built for the floor.Get ...
10/21/2025

Fillet weld? Check.
Material thickness? Check.
The Go-Gauge TG does both — pocket-sized precision built for the floor.

Get yours at weldlytics.com 🔗

Inside the Arc: The Cost of Uneven Fillet WeldsAn uneven fillet weld might not seem like a big deal — until you do the m...
10/16/2025

Inside the Arc: The Cost of Uneven Fillet Welds

An uneven fillet weld might not seem like a big deal — until you do the math.

When one leg is longer than the other, you’re overwelding. That extra metal doesn’t necessarily make the joint stronger — it just burns more wire, gas, time, labor. Bottom line...it is WASTE. Just check out the chart from everyone's favorite Orange Book (aka my favorite welding book).

💡 Now, let's look at the numbers:
Increase from a 1/4" leg to a 5/16" leg, and your weld volume increases 25%.
Go from a 1/4" leg to a 3/8" leg, and your weld volume jumps 50%!!! — for no added strength, just wasted metal and money.

Overwelding = wasted productivity.
Undersized welds = potential failure.
The goal? Balance. Each leg equal, correct size, and only what’s required by the WPS.

Every extra pass has a price tag. Weld smarter, not heavier.

🔍 Supplier Search – Laser Cutting & Etching 🔍WeldLytics is looking for a U.S.-based supplier with laser cutting and etch...
10/13/2025

🔍 Supplier Search – Laser Cutting & Etching 🔍

WeldLytics is looking for a U.S.-based supplier with laser cutting and etching capabilities for stainless steel parts.

We produce precision welding inspection gauges, and we’re seeking a long-term partner who can deliver tight-tolerance cuts and high-quality surface etching on 304/316 stainless.

What we’re looking for:
• Laser cutting + laser etching (text, measurements, logos)
• 304 & 316 stainless steel – 18–16 gauge
• Consistent edge quality & dimensional accuracy
• Repeatable, production-ready workflow
• Made in the U.S.A. 🇺🇸

If your company offers these services or can recommend a shop that does, send us a DM or email [email protected] with “Laser Cutting & Etching Supplier” in the subject line.

Let’s collaborate and keep fabrication quality at the highest level.

Let's play a game!Guess the base metal, filler metal, and welding process.Hint: it'll surprise you.Thanks to for helpin...
10/09/2025

Let's play a game!

Guess the base metal, filler metal, and welding process.

Hint: it'll surprise you.

Thanks to for helping us out today!

Can anyone not named tell me which book I took this picture from?Hint: It's the best book that AWS publishes.Guess corr...
09/26/2025

Can anyone not named tell me which book I took this picture from?

Hint: It's the best book that AWS publishes.

Guess correctly, win nothing.

But, you can always go to weldlytics.com and reward yourself with a new Go-Gauge, Go-Gauge XS, Go-Gauge TG, or CYA Gauge!

We all know that guy who doesn't prep his metal, or clean the slag, before welding.Here's the deal...you can't "burn" sl...
09/25/2025

We all know that guy who doesn't prep his metal, or clean the slag, before welding.

Here's the deal...you can't "burn" slag out, and mill scale is not a weldable material (its a brittle oxide layer, primarily FeO, Fe2O3, Fe3O4). Mill scale has a higher melting point than A36, and slag is closer to glass or ceramic than to steel.

So, question for you guys...do you really want a brittle oxide material in your weld? What about a glass like material in slag? Do either offer strength to the weld?

Wow...it's hard for me to fathom that something like making metal arc and stick together can connect a guy from the midd...
09/18/2025

Wow...it's hard for me to fathom that something like making metal arc and stick together can connect a guy from the middle of nowhere Arkansas to others across the country and world.

500 followers isn't much to something, but it's means a lot to me. Thanks for following along! We are just getting started.

You know it's going to be a good day when sends you 2 boxes of gauge blanks! Quality and go hand in hand.
09/17/2025

You know it's going to be a good day when sends you 2 boxes of gauge blanks!

Quality and go hand in hand.

Address

19 Mill Creek Drive
Ward, AR
72176

Website

https://www.weldlytics.com/blog

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