Toman ThermoSonics Inc.

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Toman ThermoSonics Inc. Toman ThermoSonics Inc.

custom designs and manufactures heat staking, inserting, degating, branding, embossing, assembly, pneumatic pressing, and other thermoplastic processing machines, equipment, components, accessories and supplies.

10/20/2026

Watch this video showcasing a heat staking assembly application. This represents a common process where customers rely on us to engineer and manufacture semi-automated equipment tailored to their component assembly needs. Note how the operator loads the components and initiates the heat staking cycle using dual, no-touch ergonomic controls. The system clearly displays key process data—such as dwell time, post-cooling time, and heat zone temperatures—on a color touchscreen and LED's for easy monitoring. Observe the precision-formed dome heat stakes that result, securely joining the components and completing the assembly.

Learn more about our Heat Staking Assembly Systems:
https://www.tomanthermosonics.com/heat-staking-equipment/

10/06/2026

Shown here is a brief overview of a semi-automated heat staking process used for part assembly. The demonstration illustrates the operator loading components and initiating the heat staking cycle. It also highlights the efficiency gained through the use of a rotary table, which enables simultaneous loading of new parts while previously loaded components undergo the heat staking process.

Learn more about heat staking: https://www.tomanthermosonics.com/technical-info/thermal-assembly/heat-staking-specs/

NOW HIRING | PART-TIMEElectrical/Mechanical TechnicianWe are looking for a skilled Electrical/Mechanical Technician to j...
09/22/2026

NOW HIRING | PART-TIME

Electrical/Mechanical Technician

We are looking for a skilled Electrical/Mechanical Technician to join our team on a part-time basis.

Interested in learning more? Visit the Careers page on our website for complete job details and application information.
https://www.tomanthermosonics.com/careers/

Your "Like", "Comment", or "Share" can go a long way in helping spread the word.Here are some ways you can refer us:Like...
09/15/2026

Your "Like", "Comment", or "Share" can go a long way in helping spread the word.

Here are some ways you can refer us:

Like, comment, and share this posting with your LinkedIn network along with the other social media networks below.

Follow us on META
https://www.facebook.com/TomanThermoSonics

Follow us on X
https://twitter.com/TomanTTS

Follow us on Instagram
https://www.instagram.com/tomanthermosonics/

Subscribe to us on YouTube
https://www.youtube.com/.

When talking with your connections mention Toman ThermoSonics Inc. and have them call us at: 262-345-5031

Refer your connections to our website: https://www.tomanthermosonics.com/

09/09/2026

We bring you relief at last from the ear-piercing shriek of an ultrasonic welder. Our Ultrasonic Welding Sound Enclosures are custom built to the dimensions of your ultrasonic welder and engineered to reduce sonic vibration noise to a comfortable level.

Learn more about our Sound Enclosures:
https://www.tomanthermosonics.com/ultrasonic-tooling/sound-enclosure/

NOW HIRING | PART-TIMEElectrical/Mechanical TechnicianWe are looking for a skilled Electrical/Mechanical Technician to j...
09/03/2026

NOW HIRING | PART-TIME
Electrical/Mechanical Technician

We are looking for a skilled Electrical/Mechanical Technician to join our team on a part-time basis.

Interested in learning more? Visit the Careers page on our website for complete job details and application information.

Our Machine Stands are built with superior quality in mind. The frame is constructed of 2″ square steel tubing with a st...
09/01/2026

Our Machine Stands are built with superior quality in mind. The frame is constructed of 2″ square steel tubing with a strong, non-skid, 3/4″ thick, oak plywood top or 1/2″ thick, blanchard ground steel top. All machine stands have large, easy-roll wheels (two rigid and two swivel/locking) to make them portable, yet secure.

Learn more about our Machine Stands:
https://www.tomanthermosonics.com/accessories-for-our-thermal-machines/welding-machine-stands/

Smart sensor modules require reliable, repeatable assembly—especially when protecting sensitive electronics from vibrati...
08/25/2026

Smart sensor modules require reliable, repeatable assembly—especially when protecting sensitive electronics from vibration, movement, and environmental conditions.

Our precision heat staking machines provide an efficient way to permanently secure thermoplastic components within your sensor modules without relying on screws, adhesives, or additional fasteners.

Benefits include:

• Consistent, repeatable assembly with controlled heat, pressure, and dwell time

• Strong mechanical joints designed to resist vibration and loosening

• Reduced component count and assembly costs

• Elimination of adhesives and associated curing processes

• Clean, compact joints that require minimal space

• Precise control to protect sensitive electronic components

• Easily adaptable tooling for different module configurations

• Automation potential for higher-volume production

Heat staking can be particularly valuable for securing PCBs, sensor housings, covers, brackets, and other thermoplastic components while maintaining dimensional consistency from one assembly to the next.

If you are looking to improve the efficiency, reliability, or cost of manufacturing your smart sensor modules, we'd be glad to discuss your application and determine whether heat staking would be a good fit.

Learn more about our Heat Staking Systems:
https://www.tomanthermosonics.com/heat-staking-equipment/

Address

W158 N9305 Nor-X-Way Avenue
Menomonee Falls, WI
53051

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