Merlin's Fab

Merlin's Fab Custom Metal Fabrication, home of the Ultra-Flat Welding Fixture Table. Basically just building cool things for cool people... Let's make it happen!!

Happy 249th Birthday America!!!
07/04/2025

Happy 249th Birthday America!!!

New video on the Idle On units.
06/17/2025

New video on the Idle On units.

A couple of questions answered about the Idle On unit, and just a bit more about it.With the Idle On, you get to bypass the pesky Ford Super duty Idle Shutdo...

We take the time to remember and thank those that gave it all so we would have the freedoms we have. We must not take th...
05/26/2025

We take the time to remember and thank those that gave it all so we would have the freedoms we have. We must not take that for granted and keep those freedoms.

 is giving away some welders… ya never know.
05/09/2025

is giving away some welders… ya never know.

02/02/2025

I’ve had a number of requests about what’s up with the buggy build, well in short, life and events have slowed the build down, but here is a video of sorta where we are at with it.

12/02/2024

We are happy to announce we are now shipping our Idle On Prodiucts in Version 2!!!
This does the exact same thing as the original Idl On units, just using surface Mount Technology on the pc board to creat a smaller, more robust package over all.
As a reminder, the Idle On Units bypass the Ford Superduty (2023 and newer) 30 minute shutdown, so you shut your rig off when you want, not in 30 minutes as Ford wants.
Check them out at merlinsfab.com

We are taking a moment to remember 9/11 and the tragic events of that day, the loss of  life that happened then and the ...
09/11/2024

We are taking a moment to remember 9/11 and the tragic events of that day, the loss of life that happened then and the days and years after due to that event.
We will never forget.

#911

For the Knifemaker, or fabricator, this belt grinder is amazing, and we have a few of them ready to go.  The Kraken 2X72...
06/27/2024

For the Knifemaker, or fabricator, this belt grinder is amazing, and we have a few of them ready to go. The Kraken 2X72 Belt Grinder Kit’s ready to go and locked in at a lower price.
This grinder has been very well received around the world with some big-name knife makers getting rid of their “Big Name’ grinders for these. We also have a few repeat customers that have come back and purchased an additional units to add to their capabilities.

For the Knifemaker, or fabricator, this belt grinder is amazing, and we have a few of them ready to go.  The Kraken 2X72...
06/27/2024

For the Knifemaker, or fabricator, this belt grinder is amazing, and we have a few of them ready to go. The Kraken 2X72 Belt Grinder Kit’s ready to go and locked in at a lower price.
This grinder has been very well received around the world with some big-name knife makers getting rid of their “Big Name’ grinders for these. We also have a few repeat customers that have come back and purchased an additional units to add to their capabilities.
Unfortunately, the steel prices keep fluctuating so much, I don’t know what next batch price will be.
Here are the details on the grinder kit:
All pieces have been precision laser cut from .250” & .375” A36 HRPO steel using Tab & Slot assembly methodology for accurate, easy layout and assembly. This is the method we use on our welding fixture tables we sell. No additional metal is required to complete these grinders.
All hardware is included and is top quality stuff, all the pivots have Oilite bronze bushings and shoulder bolts for smooth operations, long life, and are serviceable.
We have implemented a ratchet and pawl tensioning system and a sort of unique tracking system that pivots the motor and drive wheel along the centerline of the motor allowing for forward and reverse tracking.
The grinder rotates from vertical to horizontal use with a positive lock in both positions.
The design allows for easy tracking and running in forward and reverse belt rotation, some designs struggle running in reverse.
It does have two tooling arm slots so you can use a platen and tooling rest in place at the same time. The tooling arm slots are also protected to reduce or eliminate galling done by the tooling handle used to clamp the tooling arm in place. You can use any standard 1 ½”x1 ½” tool rest or other tooling accessories.
This kit comes as a weld together kit, you will receive all the precision laser cut tab & slot designed metal parts, 5″ drive wheel and 3″ tension wheel and all the hardware, bolts, shoulder bolts, bushings, shims, washers, nuts etc. and an assembly manual full of illustrations to make assembly a breeze.
To complete the build of the KRAKEN Grinder, you will need to do some welding, threading of a few holes, and have basic hand tools and hex wrenches to complete the build, but it goes together very nicely and with the tab and slot design, the fit and function is spot on and maintains square while you weld it.
The grinder It is designed to work with a 2HP 56C faced motor and a VFD (not included), we used a Leeson 2hp 3ph motor and a KBAC-27D VFD.
You would need to provide your own 56C style motor and a VFD.
Also available is the platen and deep backing plate assembly, this has a 15″ 1-1/2″ X 1-1/2″ aluminum tooling arm drilled and tapped for the D Backing plate to be bolted too.
The platen assembly (weld together) is designed with the same Tab & Slot design as the Kraken Grinder for ease and precision of assembly.
This kit also includes a replaceable 2″ X 8″ wear plate that is bolted to the platen, you can modify it to adhere a glass platen on if you choose.
Just like the Kraken Kit, all the fasteners along with two 2″ diameter aluminum contact wheels are included to finish the build.
Minimal amount of welding required to make this very sturdy platen/backing/tooling arm assembly.
Pricing:
Kraken 2X72 Grinder kit is $765 + $45s&h
Platen and deep backing plate assembly kit is $195 + $25s&h
You can read more about the Kraken or place a order on our website, merlinsfab.com

They finally arrived, they don't look like much, but these plugs and pins are from the manufacturer that makes them for ...
06/15/2024

They finally arrived, they don't look like much, but these plugs and pins are from the manufacturer that makes them for FORD and we have been waiting for about 3 months to get them, this allows us to make our Idle On shutdown bypass units for Ford Super Dutys much cleaner and more efficient, as well as a little better price.
You can see this replaces the messing FORD pigtail like in last picture with a much cleaner install.

Introducing the new Idle On! Plus.It has the regular Idle On feature to bypass the 30 minute shutdown under normal idlin...
02/29/2024

Introducing the new Idle On! Plus.
It has the regular Idle On feature to bypass the 30 minute shutdown under normal idling circumstances, or you can flip a switch, (customer provided, you can use upfitter switch or just add a switch with 12v – blue wire in photo) within the first 20 minutes of idling and it will go into high idle mode (between 1160 & 1200rpm on diesels) and bypass the 30 minute shutdown, so you basically can run either way regular idle or high idle until you shut it off.

Benefits to the Plus version

Cylinder Washt: Our high idle feature helps reduce cylinder wash on diesels, ensuring optimal engine performance and longevity.

Enhanced Charging: The Idle On! Plus provides higher output charging, keeping your batteries juiced up and able to run all your necessary equipment even during extended idle periods.

Address

Corvallis, OR

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