Helix Flight Manufacturing Machines Ltd

Helix Flight Manufacturing Machines Ltd World-Leading, Award-Winning Helix Flight Forming Machines, In 26 Countries with almost 100 machines operational worldwide.

We are providing simplicity of operation with pure New Zealand quality. We are a New Zealand base company specializing in producing machines for manufacture of sectional helices or flights used in the production of augers, screw conveyors, agitators, marine anchors, screw piles, screw presses, turbines and many other screw flighted products. Just a glance to our machine high speed production capab

ilities, with our HF1 Utra Adjustable Machine series to produce a 1350mm diameter helix with 800mm pitch on 30mm plate we would expect to take no longer than 3 minutes to form. Our new Model HF1 MDHD machine are capable of forming wear plate (Bisalloy, Hardox 450 etc) up to 25mm in thickness. We have a great depth of knowledge in all aspects of the business from overall business strategy to enhance long term market development and profitability in sectional flight development, world best practices in engineering and installation equipment.

Great to see our world leading Helix Flight technology in everyday production at one of our valued customers’ factory in...
29/03/2026

Great to see our world leading Helix Flight technology in everyday production at one of our valued customers’ factory in Japan. These stacks of true‑form helices reflect what matters on the shop floor: repeatable accuracy, precise pitch control, and consistent geometry from helix to helix. When simplified true‑form flighting becomes part of daily production, quality, efficiency, and confidence in downstream assembly all follow. Helix Flight provides the first step in what is one of the world’s true leaders in screw pile/helical pile automated welding production facilities.




Kicking off 2026 with a snapshot of just some of the sectional flights produced on our world‑leading HF1 Helix Flight ma...
19/01/2026

Kicking off 2026 with a snapshot of just some of the sectional flights produced on our world‑leading HF1 Helix Flight machines by our partners and operators across the globe.
Every flight shown here reflects precision engineering and true‑form repeatability delivered by our technology for each and every one of our clients.
At Helix Flight, our mission is simple: take what is technically difficult and make it simple, accurate, efficient and reliably repeatable for every operator, in every workshop, anywhere in the world.
This means continuous innovation and a commitment to leading the industry in safety, reliability, and quality, while reducing training requirements and minimising the risk of operational error.
We’re proud of what we achieved together in 2025, and we’re excited to raise the bar even higher this year.
Here’s to more innovation, more partnerships, and more world‑class flights in 2026

We’re thrilled to share incredible feedback from one of our valued clients Armour & Forge Kft., who recently received th...
17/11/2025

We’re thrilled to share incredible feedback from one of our valued clients Armour & Forge Kft., who recently received their new HF1 small diameter heavy duty flight forming machine (HF1 SDHD):

“We are very pleased with the machine – we have produced HARDOX 5mm thick material, carbon steel 10 mm thick material, and stainless spoke segments on it. The machine produces perfect segments; its efficiency and speed are perfect. The tool change is quick and easy, and the programming is transparent and easy to understand. In short, we congratulate you on the design of the machine which is very well done, very dynamic and perfect! You see, the small family business keeps its word and has bought the machine from you, which we are very happy about, and we hope it will bring many jobs to our company and we can work together for many years to come.”

It’s always rewarding to see our machines delivering exceptional results and helping businesses grow. This family-owned company trusted us, and now they’re producing top-quality flights with confidence.

✅ Precision
✅ Efficiency
✅ Ease of use

Here’s a glimpse of the flights they’ve formed.

Thank you for your trust we look forward to many years of collaboration between Helix Flight and Armour & Forge!

To get ahead of the festive rush, Helix Flight kicked off the season with a special celebration, not just for Christmas,...
27/10/2025

To get ahead of the festive rush, Helix Flight kicked off the season with a special celebration, not just for Christmas, but for a major milestone: 100 Helix forming machines across the globe!

In fact, we’re currently building machine number 104, and it’s a proud moment that reflects our growth, innovation, and commitment to engineering excellence. From humble beginnings to becoming world leaders in Helix forming technology, this achievement is a testament to the incredible dedication of our rapidly growing team and the trust of our valued customers around the world.

To mark the occasion, we gathered for a magical day at Hobbiton™ Movie Set, celebrating with our team and their families in true Middle-earth style. It was a moment to reflect, connect, and appreciate how far we’ve come, while looking ahead to an even brighter future.

Here’s to continued success, global impact, and a joyful season ahead!




Exciting News from Helix Flight! We’re thrilled to welcome David Lopez as our new Director of Sales & Business Developme...
07/10/2025

Exciting News from Helix Flight! We’re thrilled to welcome David Lopez as our new Director of Sales & Business Development. David brings a wealth of international experience across diverse industries, with a strong emphasis on client relationships and global expansion.

Fluent in Spanish, French, Italian and English, David adds to our team’s multilingual strength, which also includes Portuguese and Hindi. This reflects our commitment to serving clients around the world.

David is currently undergoing intensive hands-on training in machine build, operation, electrics and hydraulics to deepen his technical understanding. His primary focus will be supporting client enquiries and managing our client support team.

With a proven track record in solution development and strategic growth, David will lead initiatives to help our clients thrive and maximise the value of Helix Flight technology.

Welcome aboard, David!

-helices

At Helix Flight, we believe advanced engineering should be intuitive, accessible and relentlessly innovative.Every world...
01/10/2025

At Helix Flight, we believe advanced engineering should be intuitive, accessible and relentlessly innovative.

Every world-leading HF1 Series Flight Forming Machine comes equipped with our proprietary Blank Cut Design Manager (BCDM) software. This system are intelligently integrated and continuously evolving to meet our clients’ needs and make the technically difficult simple.

Developed by our mathematically driven engineering team, BCDM transforms complexity into clarity. It converts intricate calculations into precise, ready-to-form helix blanks and outputs clean .dxf files that integrate seamlessly with laser, plasma, gas or waterjet profilers.

With ongoing research and development at its core, our BCDM software is more than just software. It is a commitment to innovation, accuracy and ease of use. At Helix Flight, making the technically difficult simple is not just our goal. It is our standard.

Enquire now to discover how Helix Flight can simplify your forming process.
[email protected]

At Helix Flight, precision and performance aren’t just goals they’re guarantees. Our customers consistently achieve outs...
12/08/2025

At Helix Flight, precision and performance aren’t just goals they’re guarantees. Our customers consistently achieve outstanding results with the Helix Flight Forming Machine, and being called the “Rolls Royce of a machine” only reinforces the precise craftsmanship and engineering excellence we build into every machine.

We don’t just build machines. We empower our clients to tackle bigger projects, push boundaries, and elevate industry standards with confidence.

That’s the Helix Flight promise.

Right now, our team at Helix Flight is in the process of building 16 machines, with each one heading out to help manufac...
07/08/2025

Right now, our team at Helix Flight is in the process of building 16 machines, with each one heading out to help manufacturers around the world form sectional helices efficiently, precisely, consistently, with ease.

We're proud to support manufacturing and innovation across industries that keep the world turning, from construction and foundations, agriculture, mining, and wastewater to food processing and beyond.

Here’s to building more than machines. Here’s to building partnerships that grow together!

Address

Unit 3 26 Sheffield Street Te Rapa Hamilton 3200
Auckland
1023

Opening Hours

Monday 8am - 4:30pm
Tuesday 8am - 4:30pm
Wednesday 8am - 4:30pm
Thursday 8am - 4:30am
Friday 8am - 3:30pm

Telephone

006421341166

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