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The Motion Shed Welcome to The Motion Shed. We design and build market leading models

He fits! well with a little persuasion he fitted. In the late hours of Saturday night he had a little hot water correcti...
12/10/2026

He fits! well with a little persuasion he fitted. In the late hours of Saturday night he had a little hot water corrective knee surgery to push his feet back a few mm and then he was in ready for duty on Sunday. I`ve promised to paint him but that sounds like a (late) winter project - he`ll still be grey this time next year, ha!

Our locomotive driver STL file is now available on cults. As he was AI generated we have listed as open priced! The model is combined with our Class 37 seat model so once printed all you need is a seat post (ali bar).

Resin printing produced a fantastic detailed model but I`m sure FDM would make a good job of it also - only one way to find out!

Leyland`s Annual Diesel Day once again did not disappoint. With a 'steaming' bay bursting with diesel models we were luc...
11/10/2026

Leyland`s Annual Diesel Day once again did not disappoint. With a 'steaming' bay bursting with diesel models we were lucky to get a space! After setting an ambitious, to say the least, target to get the Class 07 rail worthy we made it! With just a basic shell body in primer the little model performed excellently with Callum at the controls for most of the day under grandads supervision whilst I took out the 37 for public running duties, always a busy and popular venue.
This year we had two Class 37 models and the Class 07. If we keep building at this rate next year we will need a van!
Thankyou Leyland Society of Model Engineers for your usual great hospitality and willingness to help.

All set up for a fantastic day at Leyland Society of Model Engineers diesel day
11/10/2026

All set up for a fantastic day at Leyland Society of Model Engineers diesel day

**Exciting news** We had our first loco trials at the weekend for our 5" gauge scale Class 07, affectionately known as S...
06/10/2026

**Exciting news** We had our first loco trials at the weekend for our 5" gauge scale Class 07, affectionately known as Salty. Testing was very impressive with this small, easily transportable loco comfortably pulling 3 adults and 2 children.

We also ran for the first time with the Fosworks RC and sound system coupled with the Pro100 4QD controller. We are looking forward to heading out next time with our 3D printed scale body!

Our Class 37 is (hopefully) no long autonomous! The first iteration of our Class 37 driver straight from the printer and...
07/09/2026

Our Class 37 is (hopefully) no long autonomous! The first iteration of our Class 37 driver straight from the printer and supports removed. The CAD model says he will fit so lets hope he fits in the real world!

He`s not meant to be representative of any type/uniform/person just what I thought looked good as the process evolved!

Once the dust settles I`ll share the full process from idea to figure as some may find it interesting and useful!

Progress on the body too! enough progress to start printing. The design of the Class 07 means lots of additional scale p...
21/08/2026

Progress on the body too! enough progress to start printing.
The design of the Class 07 means lots of additional scale parts for which resin printing is ideal - these will be added as we go!

(Finally!) Class 07 update!The good weather has kept us out of the workshop and enjoying some other outdoor activities b...
21/08/2026

(Finally!) Class 07 update!
The good weather has kept us out of the workshop and enjoying some other outdoor activities but there has been some steady progress!

Jigs and fixtures has taken up a lot of workshop time and we may have gone to town on the amount but it has been a good exercise in the whole subject around wheel quartering and connecting rod spacings and how the whole process can be more practical for a screw together assembly.
...and the result:

Whatever we did seemed to work, on with the final assembly now.

Technical update….We use a few less common technologies in our models but by far the most evident is the extensive use f...
26/06/2026

Technical update….

We use a few less common technologies in our models but by far the most evident is the extensive use for 3D prints so I thought we would have a short update on our experiences in this hot weather!

Firstly, we use resin (SLA) prints not FDM for our locos. This is because resin prints produce smoother more detailed parts. We still love FDM equally! and use this technology in RC aircraft and boats. That’s not to say some of our parts couldn’t be printed on an FDM machine!

Over the last couple of days, we have seen ambient temperatures of 32-33degreesC These temperatures are no issue to our resin prints however, most of our parts are dull, matt grey in colour so absorb radiation increasing the temperature of the part. We measured the surface temperature of an old design roof panel at 58degreesC going beyond the glass transition temperature (Tg) of the material. At about 40degreesC our prints will be softer to the touch. The yellow cab ends rarely get above ambient temperature because the brighter colour is better at reflecting radiation.

We hear about 3D prints collapsing in to a heap when exposed to sunlight so let’s look at the facts...

Will my resin print melt in hot weather?
No, resin prints don’t melt, they get soft (which we will talk about later) and then burn if exposed to enough heat (lots!)

Will they deform?
It depends! Once the temperature of the material goes beyond the Tg the material will deform easier when exposed to some external force including its own mass (gravity!). The higher the temperature the softer is gets. If the part is designed well and has some supporting structure then it will sit quite happily in our summer sun without changing shape. If a load (like my finger) is applied to the part when it is soft then yes it will deform. It may spring back as shown in our photo. If it is allowed to cool with the load still applied then it will adopt its new shape.

Can it be fixed?
It depends! Heating the part to just above its Tg often returns the part to its original shape, infact this process is used to correct warped parts when they are new and fresh off the printer.

How long will the parts last?
It depends! we have parts (without paint) out permanently in the sun for over 12months with no changes to shape or cracks or spontaneous combustion (equate that to taking a model out for only a few hours per week) I`m sure the mechanical properties will have degraded but were concentrating on non-load bearings scale parts (for now!).

How do we look after our 3D printed model?
Keep your 3D prints out of the sun or cover with a reflective material when not in use. We made a cover using a silver reflective material. A technique used extensively with composite RC aircraft, yes sunlight effects epoxy resins also. If the model is driving the cool breeze will rapidly lower the temperature of the parts and the problem goes away. If the part is permanently sited outdoors in the sun then paint with brighter more reflective colours.

FDM prints typically have a higher Tg even PLA compared to resin prints so this is less of an issue. We often read about 3D printed model aircraft deforming when left in a hot car but the difference here is that these models have very thin walls, tend to use light weight PLA and therefore collapse even under their own mass.

So in conclusion, don’t be scared to take your 3D prints out in the sun, just follow the rules and maybe avoid the 2 days a year the temperatures goes above 30degrees!

There is some interesting stuff on our website and you will read about acrylic paints, these paints are great for not absorbing UV radiation which helps to protect our 3D prints as UV radiation degrades material properties over time. It just so happens that the best paints we have used so far (Railmatch Acrylics) is acrylic!

A closer look at the 07 drive mechanism. The eagle-eyed will notice the lean towards machined parts compared to more tra...
15/06/2026

A closer look at the 07 drive mechanism.
The eagle-eyed will notice the lean towards machined parts compared to more traditional laser cut setups. There are a number of reasons for this but in summary it was to achieve a more accurate and compact assembly as space in the 07 is limited.
We have had a few conversations about sintered bushes and friction so this time we decided to explore ball bearings on the motor mount. Early testing has shown the current draw to be lower albeit not a like for like test but smoother and freer running when using ball bearings was expected. Axle box bearings remain as roller bearings as always.
Another benefit of the new mechanism is the motor can be removed without pressing off wheels. The belt can be removed for inspection or replacement without the need to remove the wheel - this is a huge bonus compared to geared setups which require a wheel to be removed.
We have a new supplier for timing belts and pulleys and these parts fit and run really well.
We didnt have enough space for an adjustable tensioner pulley like the 37 so the pulley location was determined by calculation. There is a little adjustment in clearance holes for fine tuning but using accurate machined parts made this uneventful!
lots of press fits! The tolerance fits are all good and the pressing operations were smooth and accurate. I would like to try a free running fit and Loctite assembly one day, especially the wheels as this simplifies the quartering process - a future research activity!

Class 07 in 5inch gauge updatePress tooling has been the theme in the workshop for the last couple of weeks. Roller bear...
14/06/2026

Class 07 in 5inch gauge update

Press tooling has been the theme in the workshop for the last couple of weeks. Roller bearings in to axle boxes, hardened sleeves on to axles, stub axles in to wheels....the list seemed endless.

We have a few 07`s to build so a jig for wheel quartering is a good idea. So a bit of design work and more tooling manufacture and a jig now exists and works well.

Don't expect too many rpm`s in the video as there is no mass to counter the counter weights having said that the new mechanism concept is very smooth and wheels run nice and true.

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