Crushing & Screening Equipment Manufacturer, Middle of Xinchang North Line, Xinxiang City, Xinxiang (2026)

25/12/2025

Xinjiang Energy Group : 1,800 TPH Screening Line Driven By a 3,500 TPH Feeder Breaker

Located in the Hami region with an annual out put of 15million tons, the mine required an 1,800 TPH screening system.

To guarantee stability against surge loads from mining trucks an complex Run-of-Mine (ROM) conditions, EXCT engineered a solution with significant headroom at the intake stage.

The powerhouse: ZBWJ2825 (3,500 TPH Capacity) The ZBWJ2825 Feeder Breaker serves as the system’s throttle and fortress.

With a capacity nearly double the line’s rated output, this unit easily absorbs the instantaneous surge feeds from large dump trucks. It acts as a robust buffer, normalizing the flow to deliver a steady stream to down stream equipment.

By combining feeding and crushing in a single pass, it eliminates the bottlenecks common with static grizzlies, handling large lumps and gangue without choking.

Following the ZBWJ2825, the material undergoes a refined separation process:

One 2PLF150/300 Primary Sizer reduces the material further. Two GZS-2431 Roller Screens utilize specialized chain drives and disc geometries to prevent stones from jamming——a critical fix for this site’s geology—ensuring efficient 10-80mm separation.

Two 2PLF100/350 Secondary Sizers handle the final reduction of oversize material.

The strategic decision to use a high-capacity (3,500 TPH) primary breaker combined with super-large roller screens has proven effective against harsh environmental conditions and material hardness.

The system supports the continuous operation of the Hami North modern coal chemical industry chain.

Key Equipment Specifications

Primary Intake: ZBWJ2825 Feeder Breaker (1 Unit)
Capacity: 3,500 TPH (High surge handling capability)
Primary Crushing: 2PLF150/300 Primary Sizer (1 Unit)
Screening: GZS2431 Roller Screen (2 Units)
Secondary Crushing: 2PLF100/350 Secondary Sizer (2 Units)
System Output: 1,800 TPH

Handle the Surge. Secure the Flow. Why risk bottlenecks?

Contact EXCT to engineer a primary stage that swallows your truck loads whole.

Contact Us:
WhatsApp/WeChat: +86 189 3734 1786
Email: [email protected]
Website: https://www.excteng.com/

18/12/2025

Xinjiang Mahatma Energy: Mastering Heavy Impact with a 2,000 TPH Semi-Mobile Crushing System

Located in Toksun County, Turpan City, the Heishan mining Area produces bituminous coal.

The open-pit extraction process yields extremely large lumps (input Size up to 1200*1700mm) mixed with hard gangue.

This operational environment imposes severe impact and abrasion stress on handling equipment . In 2014, the mine issued a tender for a ground crushing system capable of withstanding these rigorous conditions.

EXCT delivered a comprehensive “Semi-mobile Open-pit Coal Mine Crushing Station.” To counter the massive particle size and strong impact forces, our engineering focused on durability and shock absorption.

Robust Feeding System: The front end features a ZBWJ1600*20000 Heavy-Duty Apron Feeder. To withstand the immense kinetic energy from direct truck dumping, we installed specialized buffer beams and proprietary high-wear-resistant plates.

This design effectively absorbs impact energy, protecting the structural integrity of the station.

Multi-Stage Crushing & Screening: The station boasts a high-specification configuration, including an FBC2000 Feeder Breaker, a 2PLF1600 Primary Sizer, and a 2PLS100/350 Secondary Sizer.

Integrated with 2DYK-3673 and MZS-1000 Vibrating Screens, the system achieves precise, progressive reduction from large ROM lumps to a final product size of

12/12/2025

𝗜𝗻𝗻𝗲𝗿 𝗠𝗼𝗻𝗴𝗼𝗹𝗶𝗮 𝗔𝗻𝗰𝗶𝗲𝗻𝘁 𝗠𝗲𝗻𝗴𝘅𝗶𝗮𝗻𝗴 𝗖𝗼𝗮𝗹 𝗠𝗶𝗻𝗲 𝗡𝗲𝘄 𝗖𝗼𝗮𝗹 𝗪𝗮𝘀𝗵𝗶𝗻𝗴 𝗣𝗹𝗮𝗻𝘁 𝟭𝟲𝟬𝟬 𝗧𝗣𝗛 𝗽𝗿𝗼𝗷𝗲𝗰𝘁

Mengxiang Coal Mine New Coal Washing Plant, located in Xuejiawan town, is primarily engaged in coal mining and processing. The plant is part of a group coal power-coal washing integration project, with a designed processing capacity of 𝟭𝟲𝟬𝟬𝘁/𝗵.

Self-produced raw coal is transported directly by mine trucks to the unloading platform of the coal preparation plant. The raw coal enters crushers for size reduction from ≤𝟭𝟱𝟬𝟬𝗺𝗺 𝘁𝗼 𝗯𝗲𝗹𝗼𝘄 𝟭𝟬𝗺𝗺.

Our company supplied the equipment for the project via open tender, providing a 𝗚𝗭𝗦𝟭𝟲𝟭𝟮 𝗿𝗼𝗹𝗹𝗲𝗿 𝘀𝗰𝗿𝗲𝗲𝗻 to form an integrated open-pit coal mine crushing line with one set of 𝗧𝗣𝟭𝟲𝟬𝟬*𝟭𝟰 𝗳𝗲𝗲𝗱𝗲𝗿 𝗯𝗿𝗲𝗮𝗸𝗲𝗿 and one set of 𝟮𝗣𝗟𝗙𝟭𝟬𝟬/𝟯𝟬𝟬 𝗺𝗶𝗻𝗲𝗿𝗮𝗹 𝘀𝗶𝘇𝗲𝗿.

Inner Mongolia Xinglong Energy Group Co. Ltd reported that the project significantly improved coal handling capacity and screening efficiency, reduced excessive grinding and secondary crushing, and optimized product size distribution, greatly enhancing output and economic benefits.

The optimized screening process, integrating the roller screen with the feeder breaker and mineral sizer ensures efficient coal screening, precise size control, and stable downstream coal washing operations.

𝗖𝗼𝗻𝘁𝗮𝗰𝘁 𝘂𝘀 𝗻𝗼𝘄, 𝗹𝗲𝘁’𝘀 𝗱𝗶𝘀𝗰𝘂𝘀𝘀 𝘆𝗼𝘂𝗿 𝗽𝗿𝗼𝗷𝗲𝗰𝘁 𝗿𝗲𝗾𝘂𝗶𝗿𝗲𝗺𝗲𝗻𝘁𝘀.

E-mail: E-mail:[email protected]
Website: https://www.excteng.com/
WhatsApp:+86 18937341786
Phone:+86 189 3734 1786

06/12/2025

𝗫𝗶𝗻𝗷𝗶𝗮𝗻𝗴 𝗗𝗮𝗰𝗵𝗲𝗻𝗴 𝗖𝗼𝗮𝗹 𝗠𝗶𝗻𝗶𝗻𝗴: 𝗕𝗼𝗼𝘀𝘁𝗶𝗻𝗴 𝗖𝗮𝗽𝗮𝗰𝗶𝘁𝘆 𝗯𝘆 𝟲𝟲% 𝘄𝗶𝘁𝗵 𝗦𝘆𝗻𝗲𝗿𝗴𝗶𝘀𝘁𝗶𝗰 𝗖𝗿𝘂𝘀𝗵𝗶𝗻𝗴 𝗧𝗲𝗰𝗵

Project Insight:

Dacheng Coal Mining (under Xinjiang Shengjiang Investment Co., Ltd.) achieved a 2/3 increase in capacity and a 1/3 reduction in costs by deploying a semi-mobile crushing station featuring a Feeder Breaker and Mineral Sizer combination.

𝗧𝗵𝗲 𝗖𝗵𝗮𝗹𝗹𝗲𝗻𝗴𝗲 𝗼𝗳 𝗧𝗵𝗶𝗰𝗸 𝗦𝗲𝗮𝗺𝘀 𝗶𝗻 𝗝𝗶𝗺𝘀𝗮𝗿

Located in Santai Town, Jimsar County (218km from Urumqi), Dacheng Coal Mining operates on a massive resource base. The mine features a single recoverable coal seam with an average thickness of 37.34 meters, peaking at 72.46 meters.

To exploit this potential and handle the large run-of-mine (ROM) lumps, the client issued a tender in 2013 for a 1,200 TPH crushing line that could offer mobility, durability, and high throughput.

𝗧𝗵𝗲 "𝗙𝗲𝗲𝗱𝗲𝗿 𝗕𝗿𝗲𝗮𝗸𝗲𝗿 + 𝗠𝗶𝗻𝗲𝗿𝗮𝗹 𝗦𝗶𝘇𝗲𝗿" 𝗦𝘆𝗻𝗲𝗿𝗴𝘆

EXCT delivered a semi-mobile crushing station designed to maximize efficiency through equipment synergy:

Feeder Breaker: Acting as the primary intake, this unit combines feeding, conveying, and primary breaking. It accepts large raw coal lumps (≤1000mm) directly from trucks, eliminating blockages and significantly reducing the need for expensive civil infrastructure (retaining walls/ramps).

Mineral Sizer (2PLF90/350): Material is then fed into the mineral sizer for secondary sizing, ensuring a consistent final output size of ≤300mm

𝗤𝘂𝗮𝗻𝘁𝗶𝗳𝗶𝗮𝗯𝗹𝗲 𝗥𝗢𝗜

Post-commissioning feedback highlights the transformative impact of this configuration on the mine's economics:

Capacity Surge: Production capacity effectively increased by 2/3 compared to traditional methods, stably hitting the 1,200 TPH target.

Cost Reduction: Due to the compact design and simplified process flow, operational costs were reduced by 1/3.

Automation: The system achieved fully automated operation, reducing labor requirements and cutting long-term maintenance costs.

𝗞𝗲𝘆 𝗦𝗽𝗲𝗰𝗶𝗳𝗶𝗰𝗮𝘁𝗶𝗼𝗻𝘀

Customer: Xinjiang Shengjiang Investment Co., LTD (Dacheng Coal Mining)

Key Equipment: Mineral Sizer (2PLF90/350), Feeder Breaker

Material: Coal

Capacity: 1,200 TPH

Input Size: ≤1000mm

Output Size: ≤300mm

Is your current setup costing you 1/3 more than it should?

Dacheng Coal Mining proved that the right equipment combination translates directly to profit. Contact EXCT to analyze how a Feeder Breaker solution can lower your cost-per-ton.

𝗖𝗼𝗻𝘁𝗮𝗰𝘁 𝗨𝘀:

WhatsApp/WeChat: +86 189 3734 1786

Email: [email protected]

Check our website: https://www.excteng.com/

29/11/2025

𝗛𝗮𝘃𝗲 𝘆𝗼𝘂 𝗲𝘃𝗲𝗿 𝘄𝗼𝗻𝗱𝗲𝗿𝗲𝗱 𝗵𝗼𝘄 𝗮 𝗠𝗶𝗻𝗲𝗿𝗮𝗹 𝗦𝗶𝘇𝗲𝗿 𝘀𝗵𝗮𝗳𝘁 𝗶𝘀 𝗺𝗮𝗻𝘂𝗳𝗮𝗰𝘁𝘂𝗿𝗲𝗱 ?

It’s all beginning from a single ugly looking ingot ——

We choose 𝟯𝟰𝗖𝗿𝗡𝗶𝟯𝗠𝗼 for our shafts not just because it is strong, but because it has excellent “hardenability.” This allows us to ensure the material properties at the very center of a 500mm+ diameter shaft are just as consistent as the surface.

It starts with Vacuum Degassed steel, Using a high-tonnage press with a Forging Ratio of >= 3:1, we compress the steel to crush casting voids and align the grain flow.

Finally, the shaft undergoes a precise Quenching and Tempering cycle. This isn’t about guessing; it’s about hitting exact targets. The result is a shaft that balances brute strength with critical ductility.

Before it leaves our floor, every millimeter is scanned via Ultrasonic Testing. 𝗪𝗲 𝗱𝗼𝗻'𝘁 𝗷𝘂𝘀𝘁 𝗵𝗼𝗽𝗲 𝘁𝗵𝗲 𝘀𝗽𝗲𝗰𝘀 𝗮𝗿𝗲 𝗺𝗲𝘁; 𝘄𝗲 𝗽𝗿𝗼𝘃𝗲 𝗶𝘁.

We convert raw data into predictable performance, ensuring the equipment maintains its structural integrity throughout its service life.

𝗖𝗼𝗻𝘁𝗮𝗰𝘁𝘀:

What’s app: +86 189 3734 1786
Email: [email protected]
Website: www.excteng.com

28/11/2025

Yiwu Guanghui Mining: Integrated Delivery of a 2500TPH Crushing, Screening, and Smart Loading System

Yiwu Guanghui Mining Co., Ltd., located in the Hami region of Xinjiang, serves as a critical energy hub.

In March 2023, to meet surging coal transport demands and enforce stricter particle size standards, the mine initiated a project for 𝗮 𝗻𝗲𝘄 𝟮,𝟱𝟬𝟬 𝘁𝗼𝗻𝗻𝗲𝘀 𝗽𝗲𝗿 𝗵𝗼𝘂𝗿 (𝗧𝗣𝗛) 𝗦𝗲𝗺𝗶-𝗠𝗼𝗯𝗶𝗹𝗲 𝗖𝗼𝗺𝗯𝗶𝗻𝗲𝗱 𝗖𝗿𝘂𝘀𝗵𝗶𝗻𝗴, 𝗦𝗰𝗿𝗲𝗲𝗻𝗶𝗻𝗴, 𝗮𝗻𝗱 𝗟𝗼𝗮𝗱𝗶𝗻𝗴 𝗦𝘆𝘀𝘁𝗲𝗺.

The project's unique challenge lay not just in crushing capacity, but in eliminating downstream logistical bottlenecks to create a seamless flow from raw coal processing to final product dispatch.

The solution we delivered encompassed the entire life cycle of the coal handling. The process begins with a massive 300m3 Unloading Buffer Bin, where raw coal is stabilized and fed into the system via 𝗭𝗕𝗪𝗝 𝗛𝗲𝗮𝘃𝘆-𝗗𝘂𝘁𝘆 𝗔𝗽𝗿𝗼𝗻 𝗙𝗲𝗲𝗱𝗲𝗿.

To guarantee strict adherence to final product size specifications, we engineered a “ Two-Stage Crushing” process: raw material first passes through a 𝗣𝗿𝗶𝗺𝗮𝗿𝘆 𝗖𝗿𝘂𝘀𝗵𝗲𝗿 (𝟮𝗣𝗟𝗙𝟭𝟮𝟬/𝟮𝟱𝟬) for coarse reduction, followed by two units of 𝗦𝗲𝗰𝗼𝗻𝗱𝗮𝗿𝘆 𝗖𝗿𝘂𝘀𝗵𝗲𝗿𝘀 (𝟮𝗣𝗟𝗙𝟭𝟬𝟬/𝟯𝟱𝟬) for fine sizing.

This dual-stage configuration ensures consistent, high-quality marketable coal, even when handling hard or oversized feed.

The screening section utilizes a hybrid configuration, deploying 𝗳𝗼𝘂𝗿 𝗖𝗶𝗿𝗰𝘂𝗹𝗮𝗿 𝗩𝗶𝗯𝗿𝗮𝘁𝗶𝗻𝗴 𝗦𝗰𝗿𝗲𝗲𝗻𝘀 𝗮𝗹𝗼𝗻𝗴𝘀𝗶𝗱𝗲 𝘁𝘄𝗼 𝗛𝗫𝗦𝟮𝟰𝟬𝟬 𝗥𝗼𝗹𝗹𝗲𝗿 𝗦𝗰𝗿𝗲𝗲𝗻. This combination ensures high throughput while effectively managing sticky materials to prevent screen blinding.

The core differentiator of this project is it’s massive terminal loading capability. The system integrates 𝟲 𝗶𝗻𝗱𝗲𝗽𝗲𝗻𝗱𝗲𝗻𝘁 𝗟𝗼𝗮𝗱𝗶𝗻𝗴 𝗦𝘆𝘀𝘁𝗲𝗺𝘀, each equipped with a 300m3 buffer bin. To maximize logistical turnover, we deployed 6 sets of 150-ton (28-meter) Unattended Truck Scales.

This setup achieves fully automated management of vehicle entry, weighing, and loading ,enabling 24/7 unmanned operation. Additionally, to meet environmental transport regulations, each loading lane is equipped with a dedicated Tarpaulin Covering Platform.

𝗤𝘂𝗮𝗻𝘁𝗶𝘁𝘆 𝗶𝘀 𝗲𝗮𝘀𝘆; 𝗤𝘂𝗮𝗹𝗶𝘁𝘆 𝗮𝘁 𝘀𝗽𝗲𝗲𝗱 𝗶𝘀 𝗲𝗻𝗴𝗶𝗻𝗲𝗲𝗿𝗶𝗻𝗴. We build systems that handle both the crushing and the logistics. Contact EXCT to speed up your mine-to-market flow.

𝗖𝗼𝗻𝘁𝗮𝗰𝘁 𝘂𝘀:
What’s app: +86 189 3734 1786
E-mail: [email protected]
Website: www.excteng.com

27/08/2025

The apron feeder is a heavy-duty feeding equipment, featuring a large processing capacity, excellent wear resistance, strong impact resistance, and a wide range of applications. It can be widely applied in industries such as coal, mining, cement and quarries.

20/08/2025

🚀 Boost Your Mining Efficiency with Our High-Performance Mineral Sizer! 🛠️💎
Looking to increase throughput and reduce operational costs? Our Mineral Sizer is the perfect solution for your mining needs. Designed for uniform particle sizing, it offers low energy consumption, high output, and is built to withstand tough environments. 🌍💡

Why Choose Mineral Sizer?
✅ Uniform Mineral Particles: Achieve optimal size reduction for consistent material quality.
✅ Energy-Efficient: Reduce your energy consumption while maximizing performance.
✅ Durable & Adaptable: Built to last and perform in the harshest conditions. 💪
✅ Versatile: Ideal for coal, limestone, ores, and other minerals.

🔧 Ready to improve your mining operation? Contact me now for more information and get a customized solution that fits your needs!

Our site: EXCT Mineral Sizers

Whatsapp me: wa.me/8617886613326

14/08/2025

Henan Excellent Machinery Co., Ltd is a professional manufacturer of crushing and screening equipment. We have over 1,000 advanced processing machines, including intelligent pipe cutting machines,
three-axis five-sided machining centers,
CNC intelligent lathes,
vertical machining centers,
robot automatic welding stations, which help us produce high-quality equipment.
To learn more about our production and manufacturing details, please contact us at email:[email protected]
https://wa.me/8617886613326

12/08/2025

The Flip Flow Screen is a highly efficient screening equipment specifically designed for handling difficult-to-screen materials such as coal slime, and is widely used in industries like coal, mining, power, and metallurgy. When screening coal slime, its processing capacity can reach 600 tons per hour, with an upper limit of feed particle size at 80 millimeters. Coal slime, as a material with high water content and strong viscosity, often encounters problems such as material blockage, mesh adhesion, and low efficiency during the screening process. The Flip Flow Screen is precisely designed to address these challenges.

The core advantage of the Flip Flow Screen lies in its unique sieve plate structure and working principle. The sieve plate is made of highly elastic polyurethane material, which has excellent self-cleaning performance. During operation, the sieve plate can generate rapid flipping motion (Flip Flow), causing the material to form a continuous throwing effect on the sieve surface, effectively preventing material blockage and adhesion, and ensuring the continuity and efficiency of the screening process. In addition, this equipment also has the following significant advantages:

- **Low Operating Costs**: Due to the low wear of the sieve plate, long service life, and low maintenance frequency, the overall operating cost of the equipment is reduced.
- **High Screening Efficiency**: Even when dealing with highly viscous and high-humidity materials, it can maintain good screening accuracy and throughput.
- **Strong Reliability**: With a sturdy structure and stable operation, it is suitable for continuous industrial operations.
- **No Blocking Material**: The unique sieve plate design effectively avoids the common material blocking problem in traditional screeners.
- **No Impact**: During operation, it has low vibration and noise, causing minimal impact on the surrounding environment.

In the process of coal slime treatment, the Flip Flow Screen not only enhances production efficiency but also effectively reduces the load of subsequent process steps, improving the operational stability of the entire system. Whether it is used for dewatering and screening in coal washing plants or for pretreatment of coal slime in power plants.

For more information on the technical parameters of Flip Flow Screen, please contact us via the following methods:
Email: [email protected]
https://wa.me/8617886613326

01/08/2025

New Addition to Our Processing Equipment: Fully Automatic Pipe Cutting Machine
Versatile Material Processing with High Efficiency
⚙️ The new fully automatic pipe cutting machine delivers precise cutting and drilling for H-beams, I-beams, and various pipes, significantly improving blanking efficiency while reducing manual intervention.

3D Technology for Enhanced Precision
🔧 Equipped with 3D scanning and intelligent modeling, it automatically identifies material contours and optimizes cutting paths, achieving ultra-high precision of ±0.5mm and eliminating traditional marking errors.

Elevated Quality, Strengthened Competitiveness
🎯 Improved cutting accuracy ensures better product consistency and structural integrity, supporting high-end project requirements and advancing the company’s manufacturing capabilities.
https://wa.me/8617886613326

Crushing & Screening Equipment Manufacturer

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