15/04/2026
板件清洗机 产品介绍
产品概述
板件清洗机是针对板材加工行业研发的自动化湿式清洁设备,专为PVC发泡板、亚克力板、密度板、金属板材、木质板材等各类平面板件的深度清洁需求设计,可适配丙酮、环保型溶剂、水性清洗剂等多种清洁介质,替代传统人工擦拭作业,实现板件表面油污、胶渍、顽固污渍、粉尘的全自动高效清洁,是板材印刷、覆膜、裁切、深加工前必备的核心配套设备。
核心工作原理
设备通过自动化输送系统完成板件的匀速进料,经精准可控的喷淋系统,将清洁溶剂均匀雾化/涂布在板件表面,充分溶解各类污渍;再通过配套的柔性清洁辊、刮洗机构完成板面的深度刷洗与污渍剥离,同步搭配负压抽吸机构回收废液与溶解后的污物,部分机型可集成热风烘干模块,实现“进料-喷淋-清洗-废液回收-烘干-出料”全流程无人化作业,全程无需人工手动擦拭,大幅降低人工成本与溶剂耗材损耗。
核心功能与优势
1. 自动化清洁,降本增效:全自动进料出料设计,单台设备可替代多名人工的清洁产能,解决人工擦拭效率低、清洁效果不均、人工成本高的痛点,可24小时连续稳定运行,适配规模化生产线。
2. 精准可控,清洁效果稳定:溶剂喷淋量、输送速度、清洁辊压力均可按需调节,针对不同厚度、不同污渍程度的板件可定制清洁参数,避免人工擦拭的漏擦、划痕、溶剂用量不均等问题,保证板面清洁度均匀一致,无残留、无水印。
3. 适配性强,场景多元:可兼容不同宽度、厚度的平面板件,支持丙酮等有机溶剂及各类水性清洗剂,广泛适配PVC发泡板、广告板材、家具板材、光学板材、金属板材等多种材质,满足除油、除胶、除污、除尘等多种清洁需求。
4. 安全环保,降低损耗:封闭式清洁腔体设计,搭配专用的溶剂回收与过滤系统,可大幅减少有机溶剂的挥发,改善作业环境,同时实现清洁溶剂的循环利用,降低耗材使用成本;整机具备防腐蚀、防静电设计,适配溶剂型作业的安全要求。
5. 操作便捷,易维护:人机界面操作简单,参数一键保存调用,清洁辊、过滤芯等易损件拆装便捷,日常维护保养难度低,无需专业人员即可完成常规检修。
核心配置可选
• 板材宽度适配:常规600mm-2500mm可定制,适配行业主流板材规格
• 输送系统:变频调速,输送速度可按需定制
• 清洁系统:单/多组喷淋模块、柔性尼龙清洁辊、耐溶剂刮胶条、负压抽吸机构
• 配套模块:溶剂过滤回收系统、热风烘干系统、除静电系统、自动纠偏系统
• 机身材质:整机不锈钢防腐机身,适配有机溶剂作业环境
除尘机(板面除尘机)产品介绍
产品概述
板面除尘机是板材深加工行业的前置核心配套设备,专为各类平面板件的表面浮尘、碎屑、毛絮、静电去除需求研发,广泛适配PVC发泡板、亚克力板、导光板、家具板材、PCB板、光学薄膜等各类平面材质,通过物理除尘+静电中和双重技术,高效解决板件表面粉尘附着问题,杜绝粉尘导致的印刷不良、覆膜气泡、加工瑕疵等问题,是提升板材深加工成品率的关键设备。
核心工作原理
设备通过自动化输送机构带动板件匀速通过清洁腔体,首先通过离子风棒/离子辊释放高压离子,中和板件表面携带的静电,从根源上解决静电导致的粉尘二次吸附问题;再通过成对的高粘性除尘辊/柔性清洁刷,剥离并粘除板面的浮尘、木屑、毛絮等颗粒物,同步搭配高负压吸尘系统,捕捉并收集剥离的悬浮粉尘,通过多级过滤系统完成粉尘过滤与收集,实现“除静电-剥离粉尘-负压集尘-洁净出料”全流程连续作业,保证板件表面达到高洁净度标准。
核心功能与优势
1. 双重除尘,洁净度高:采用“静电中和+物理粘尘/刷扫+负压集尘”的复合除尘工艺,既能去除大颗粒木屑、碎屑,也能高效清除微米级浮尘,同时消除板面静电,避免清洁后粉尘再次吸附,除尘效率可达99%以上,满足印刷、覆膜、喷涂等高要求工艺的前置洁净标准。
2. 无损清洁,适配性广:采用非划伤式柔性清洁设计,除尘辊、输送轮均采用不伤板面的柔性材质,可适配不同硬度、不同光洁度的板材,不会对板面造成划痕、磨损、压痕,兼容常规0.5mm-100mm厚度的各类平面板件,可根据板材材质定制清洁方案。
3. 高效连续,适配产线:全自动连续式进料设计,可单机使用,也可直接对接裁切机、印刷机、覆膜机等设备组成生产线,无需专人值守,大幅提升生产流转效率,避免人工除尘的效率低、清洁不彻底等问题。
4. 运行稳定,维护便捷:整机运行噪音低,无粉尘
Product Introduction of Panel Cleaning Machine
Product Overview
The panel cleaning machine is an automated wet cleaning equipment developed for the panel processing industry. It is specially designed for the in-depth cleaning needs of various flat panels such as PVC foam boards, acrylic boards, density boards, metal panels, and wooden panels. It is compatible with a variety of cleaning media including acetone, environmentally friendly solvents, and water-based cleaning agents, replacing traditional manual wiping operations. It realizes fully automatic and efficient cleaning of oil stains, glue residues, stubborn stains and dust on the panel surface, and is an essential core supporting equipment before panel printing, lamination, cutting and deep processing.
Core Working Principle
The equipment completes the uniform feeding of panels through the automatic conveying system. The cleaning solvent is evenly atomized and coated on the panel surface through a precisely controllable spray system to fully dissolve various stains. Then, through the matched flexible cleaning roller and scraping mechanism, it completes the deep brushing of the panel surface and stain stripping. At the same time, it is equipped with a negative pressure suction mechanism to recover waste liquid and dissolved dirt. Some models can be integrated with a hot air drying module to realize the whole unmanned process of "feeding - spraying - cleaning - waste liquid recovery - drying - discharging". The whole process does not require manual wiping, which greatly reduces labor costs and solvent consumable consumption.
Core Functions and Advantages
1. Automatic Cleaning, Cost Reduction and Efficiency Improvement: With fully automatic feeding and discharging design, a single device can replace the cleaning capacity of multiple workers, solving the pain points of low efficiency of manual wiping, uneven cleaning effect and high labor cost. It can operate continuously and stably for 24 hours, and is suitable for large-scale production lines.
2. Precise Control and Stable Cleaning Effect: Solvent spray volume, conveying speed and cleaning roller pressure can be adjusted as needed. Cleaning parameters can be customized for panels of different thickness and stain degree, avoiding missing wiping, scratches and uneven solvent dosage caused by manual wiping, ensuring uniform and consistent panel surface cleanliness without residue and water marks.
3. Strong Adaptability and Diverse Scenarios: It is compatible with flat panels of different widths and thicknesses, supports organic solvents such as acetone and various water-based cleaning agents, and is widely suitable for PVC foam boards, advertising panels, furniture panels, optical panels, metal panels and other materials, meeting various cleaning needs such as oil removal, glue removal, decontamination and dust removal.
4. Safety, Environmental Protection and Loss Reduction: Closed cleaning cavity design, matched with a special solvent recovery and filtration system, can greatly reduce the volatilization of organic solvents, improve the operating environment, realize the recycling of cleaning solvents, and reduce the cost of consumables. The whole machine has anti-corrosion and anti-static design, which meets the safety requirements of solvent-based operations.
5. Easy Operation and Maintenance: The man-machine interface is simple to operate, and parameters can be saved and called with one click. Wearing parts such as cleaning rollers and filter elements are easy to disassemble and assemble. The daily maintenance is low difficulty, and routine maintenance can be completed without professional personnel.
Optional Core Configurations
• Panel width adaptation: conventional 600mm-2500mm can be customized, adapting to the mainstream panel specifications in the industry
• Conveying system: frequency conversion speed regulation, conveying speed can be customized as needed
• Cleaning system: single/multi-group spray modules, flexible nylon cleaning rollers, solvent-resistant rubber scrapers, negative pressure suction mechanism
• Supporting modules: solvent filtration and recovery system, hot air drying system, static elimination system, automatic deviation correction system
• Body material: whole machine stainless steel anti-corrosion body, suitable for organic solvent operating environment
Product Introduction of Dust Remover (Panel Surface Dust Removal Machine)
Product Overview
The panel surface dust remover is the core front-end supporting equipment for the panel deep processing industry. It is specially developed for the removal of floating dust, debris, lint and static electricity on the surface of various flat panels. It is widely suitable for various flat materials such as PVC foam boards, acrylic boards, light guide plates, furniture panels, PCB boards, and optical films. Through the dual technology of physical dust removal and static neutralization, it efficiently solves the problem of dust adhesion on the panel surface, eliminates printing defects, laminating bubbles, processing flaws and other problems caused by dust, and is the key equipment to improve the yield of panel deep processing.
Core Working Principle
The equipment drives the panel to pass through the cleaning cavity at a constant speed through the automatic conveying mechanism. First, it releases high-voltage ions through the ion air bar/ion roller to neutralize the static electricity carried on the panel surface, fundamentally solving the problem of secondary dust adsorption caused by static electricity. Then, through paired high-viscosity dust removal rollers/flexible cleaning brushes, it strips and sticks floating dust, wood chips, lint and other particles on the panel surface. At the same time, it is equipped with a high negative pressure dust collection system to capture and collect the stripped suspended dust, and completes dust filtration and collection through a multi-stage filtration system, realizing continuous operation of the whole process of "static elimination - dust stripping - negative pressure dust collection - clean discharging", ensuring that the panel surface meets the high cleanliness standard.
Core Functions and Advantages
1. Dual Dust Removal with High Cleanliness: Adopting the composite dust removal process of "static neutralization + physical dust sticking/brushing + negative pressure dust collection", it can not only remove large particles of wood chips and debris, but also efficiently eliminate micron-level floating dust. At the same time, it eliminates static electricity on the panel surface to avoid re-adsorption of dust after cleaning. The dust removal efficiency can reach more than 99%, meeting the pre-cleaning standards of high-demand processes such as printing, lamination and spraying.
2. Non-destructive Cleaning with Wide Adaptability: Adopting non-scratching flexible cleaning design, the dust removal roller and conveying wheel are made of flexible materials that do not damage the panel surface. It is suitable for panels of different hardness and finish, will not cause scratches, wear and indentation on the panel surface, and is compatible with various flat panels with conventional thickness of 0.5mm-100mm. Cleaning solutions can be customized according to panel materials.
3. High Efficiency and Continuity, Suitable for Production Lines: Fully automatic continuous feeding design, which can be used alone, or directly connected with cutting machines, printing machines, laminating machines and other equipment to form a production line. It does not need special personnel on duty, greatly improves the production circulation efficiency, and avoids the problems of low efficiency and incomplete cleaning caused by manual dust removal.
4. Stable Operation and Easy Maintenance: The whole machine has low operating noise and no dust overflow. The matched dust collection and filtration system is equipped with a filter element blockage alarm function, which can remind the replacement of the filter element in time. The dust removal roller, filter element and other consumables are easy to replace, and the daily maintenance is simple and convenient.