Dayi Heave Forging Technology

23/12/2025

Trailer axle beam forming Machine, also called horizontal bidirectional Trailer and Truck axle forming Hydraulic extruder press machine, which is a new type of equipment independently developed by our company for trailer axle production technology, with independent intellectual property rights.

Our YD-JH hydraulic press machine series is a horizontal bidirectional forming machine for hanging axle extruder processing, to produce TP TN TQ axle. Also YD-JH hydrualic press is used for Automatic End thickening upsetting, Automotive semi-axle & bidirectional axle extruder, Spindle Axle Beams.

The production line includes intermediate frequency heating furnace, feeding manipulator, axle extruder and other parts. The original axle friction welding, unilateral spinning and other processes are replaced by double-head hot extrusion process, which can extrude high-quality axles at one time, effectively improving production efficiency and reducing production energy consumption.

Production capacity specification：
1. Beat requirement: 2 minutes/piece
2. Maximum production capacity per shift: 400 pieces
3. Annual maximum production capacity: 240,000 pieces
4. Working time per shift: 10 hours Maximum
5. Working days per year: 300 days

Our hot models as below:
1. bidirectional Trailer axle forming.
2. Truck axle forming extruder press machine.
3. Trailer axle beam forming Machine.
4. Horizontal bidirectional forming machine.
5. TP TN TQ axle forming machine.
6. TP TN TQ axle forming press machine.
7. End thickening upsetting hydraulic press.
8. semi-axle forming DAYEE PRESS Precise Machinery Co.,Ltd
9. Spindle Axle Beams forming press machine.
10. Bidirectional axle extruder forming Machine.

Trailer axle beam forming Machine, also called horizontal bidirectional Trailer and Truck axle forming Hydraulic extruder press machine, which is a new type ...

09/08/2025

DAYI Rail-bound forging manipulators of the SSM series are designed to carry parts weighing up to 500 tons.

The electrically preloaded drives of the machines guarantee that the forgings can be positioned with the utmost precision. Mobile manipulators take the forgings to the presses and furnaces and later retrieve them. Turntables place the forgings in the correct position.

Our DAYI forging manipulators are professional for their precise control, save, and exceptional reliability approved for so long history. DAYI is one of the few manufacturers who supply machines and equipment that communicate with higher-level systems and deeply integrate within the overall heavy duty forging process chain.

In addition to interaction with up- and downstream process stages, this also includes complete technical documentation of the data: This is the only way for manufacturers of highly-stressed components to provide detailed evidence of the stability of their process and traceability to their customers.

DAYI Rail-bound forging manipulators of the SSM series are designed to carry parts weighing up to 1,000,000 kN. The electrically preloaded drives of the mach...

09/08/2025

Congratulations! DAYI 2000-ton hydraulic press successfully completed commissioning in Europe!

Recently, DAYI Heavy Forging Industry's 2000-ton open-type rapid forging hydraulic press was successfully commissioned and officially put into production at a well-known European metal processing company. This milestone collaboration not only demonstrates the international competitiveness of China's high-end equipment manufacturing industry but also provides European customers with efficient and stable forging solutions. The on-site team took a group photo to commemorate this important moment:

This European purchase consists of a 2,000-ton open-die high speed forging press equipped with a 10-ton operating machine. Compared to traditional hydraulic presses, rapid forging hydraulic presses offer fast and efficient production, and are gradually becoming popular in the market.

This hydraulic press is specially designed for high-strength forging conditions and has the following core advantages:

1. Excellent performance: 2000 tons of nominal pressure, combined with rapid forging technology, greatly improves production efficiency and meets the demand for high-precision forgings.
2. Stable and reliable: high-quality materials and precision machining processes are used to ensure the stability of the equipment during long-term high-load operation and reduce maintenance costs.
3. Intelligent Control: Equipped with an advanced PLC system, supporting automated operations to enhance production safety and consistency.

European customers said during acceptance: “DAYI's equipment fully meets our technical requirements, the commissioning process went smoothly, and production efficiency has significantly improved since production began.”

To complement the efficient operation of the 2000-ton hydraulic press, DAYI also provided a 10-ton manipulator to achieve automated coordination of the forging process:

1. Flexible control: High-precision gripping and rotation functions to meet complex forging requirements.

2. Human-machine collaboration: Compliant with European safety standards, easy to operate, reducing the physical strain on workers.

3. System integration: Can be linked with the hydraulic press for synchronized control, optimizing production cycles and enhancing overall production capacity.

DAYI heavy forging industry will take this cooperation as an opportunity to further deepen its layout in the European market and provide customers with higher-quality equipment and services. We believe that through technological innovation and localized support, high-end equipment manufactured in China will play a greater role on the global stage.

DAYI heavy forging industry focus on the R&D, manufacturing and sales of heavy hydraulic stamping presses, high-speed open die forging presses, closed die forging press, forging manipulator, forging transfer and related auxiliary, for sheet metal fabrication and forming industry since 2009 in China.

Our heavy hydraulic press forging Machine support customized 300~30000 tons for demand from aerospace, Electric vehicles, ships, high-speed rail, wind power, nuclear energy, composite, Ti alloy forging, household appliances, general industrial forging.

If you have any support or technical data, please feel free to contact us, we are willing to invite you to visit our factory! For more details welcome to visit our website for more details. https://www.dayiforgingtech.cn/hydraulicforgingpresssupplier/

02/08/2025

Who is the professional Rail bounded forging manipulator in China?

DAYI Rail-bound forging manipulators of the SSM series are designed to carry parts weighing up to 500 tons.

The electrically preloaded drives of the machines guarantee that the forgings can be positioned with the utmost precision. Mobile manipulators take the forgings to the presses and furnaces and later retrieve them. Turntables place the forgings in the correct position.

Our DAYI forging manipulators are professional for their precise control, save, and exceptional reliability approved for so long history. DAYI is one of the few manufacturers who supply machines and equipment that communicate with higher-level systems and deeply integrate within the overall heavy duty forging process chain.

In addition to interaction with up- and downstream process stages, this also includes complete technical documentation of the data: This is the only way for manufacturers of highly-stressed components to provide detailed evidence of the stability of their process and traceability to their customers.

DAYI Rail-bound forging manipulators of the SSM series are designed to carry parts weighing up to 1,000,000 kN. The electrically preloaded drives of the mach...

14/11/2024

Two column 36 MN Hydraulic Forging press

1. DESCRIPTION:
DYMGPRESS series 36 MN Hydraulic forging press unit complete set includes: the equipment supplied should be brand-new complete set (including all mechanical components, hydraulic components, electrical components and accessories, etc.), including the entire process of equipment design, manufacturing, transportation, installation, commissioning, assistance in trial production until normal production, as well as technical services (including operation, maintenance, repair and other technical training) and information provision.
http://www.dayiforgingtech.cn/products/190.html

2. APPLICATION:
This press is a pre-stressed double collums columns frame forging hydraulic press, suitable for forging and billet making of carbon structural steel, alloy structural steel, carbon tool steel, alloy tool steel, bearing material, spring material , stainless steel, high-temperature alloys, titanium materials, nickel materials. It could be used for upsetting, ring billet making processes. As well as all free forging processes such as elongation, bending, misalignment, chopping, and horse frame expansion.

3. SPECIFICATION:
36 MN hydraulic forging press with 1 forging manipulator is desined for fast forging process such as the forging or sharpening of
high-temperature alloys, titanium materials, Microalloyed steel, Ni-base alloys, carbon structural steel, alloy structural steel, carbon tool steel, alloy tool steel, bearing material, spring material , stainless steel forging process.

36 MN hydraulic forging press is suitable for forging and billet making of high-temperature alloys, titanium materials, Microalloyed steel, Ni-base alloys, carbon structural steel, alloy structural steel, carbon tool steel, alloy tool steel, bearing material, spring material , stainless steel.It cou...

19/09/2024

https://www.youtube.com/shorts/bGuTX9hAp5c

DAYI heavy forging technology is a leading professional Composites hydraulic press machine manufactures. Equipped with professional factory, welcome to wholesale our higher performance cost Composites hydraulic press machine YD-F series. This series hydraulic machine is mainly used for SMC (Sheet Moulding Compound) components, GMT (Glass Mat Thermoplastics) components, RTM (Resin Transfer Moulding) components and so on!

For more details, feel free to contact us:
Mr.Alexander Wong
Cell:+86 17621575373
Whatsapp/Wechat:+86 17621575373
Email:[email protected]

DAYI heavy forging technology is a leading professional Composites hydraulic press machine manufactures. Equipped with professional factory, welcome to whole...

12/09/2024

Open Die Forging Hydraulic Press Manufacturer supplying 600 To 30000 Ton

To check more details, please visit our website:
http://www.dayiforgingtech.cn/products/153.html

Open die forging hydraulic press offers several advantages over forging hammer, including increased production efficiency, improved safety, reduced maintenance, and versatility. The precise control provided by the hydraulic press results in consistent, repeatable results and allows for the production of high-quality metal parts. Our YD-13 series open die forging hydraulic press offers several distinct advantages over forging hammer.

1. Consistency and Repeatability to produce parts with consistent dimensional accuracy and repeatability. The hydraulic press provides precise control over the forging process, allowing for consistent results with each forging cycle.



2. Increased Production Efficiency. Open die forging hydraulic press is capable of producing parts at a faster rate compared to forging hammer, as the hydraulic press can apply a consistent, controlled force to the metal. This allows for faster production times and increased efficiency, making it ideal for high-volume production applications.



3. The use of open die forging hydraulic press can result in improved safety compared to forging hammer. The hydraulic press is equipped with safety features, no need for the operator to physically control the hammer, which can reduce the risk of injury.



4. Open die forging hydraulic press typically requires less maintenance compared to forging hammer. Hydraulic press has fewer moving parts and does not experience the wear and tear that is common with forging hammer. This can result in reduced maintenance costs and improved reliability.

5. Open die forging hydraulic press is capable of producing a wide range of metal parts, including parts with complex shapes and geometries. The hydraulic press can apply a consistent, controlled force to the metal, allowing for the production of parts with intricate details and tight tolerances.

, , , , semi-axle bidirectional axle extruder, tube upsetting hydraulic press supplier,

07/09/2024

The new servo-driven hydraulic press (referred to as servo hydraulic press) is a kind of energy-saving and high-efficiency hydraulic press that applies servo motor to drive the main drive oil pump, reduces the control valve circuit, and controls the hydraulic press slider. It is suitable for stamping, die forging, press fitting, straightening and other processes. Servo-Driven hydraulic press has following advantage：

1. Energy saving
Servo hydraulic press Compared with ordinary hydraulic press, the overall control of the system does not contain proportional servo valves or proportional pump link, service-driven hydraulic press with energy saving, low noise, low temperature rise, good flexibility, high efficiency, easy maintenance, etc., can replace most of the existing ordinary hydraulic press, with a wide range of market prospects. Comparison with the traditional hydraulic press energy-saving effect is remarkable, according to the processing technology and production beat is different, servo-driven hydraulic press compared to the traditional hydraulic press can save 30% to 70%.

2. Low noise
Servo-driven hydraulic machine pumps generally use internal gear pumps or high-performance vane pumps, traditional hydraulic machines generally use axial piston pumps, in the same flow and pressure internal gear pumps or vane pumps noise than the axial piston pumps lower than 5dB ~ 10dB.

3. Less heat generation
As the servo-driven hydraulic press hydraulic system without overflow heat, no flow flow in the slider at rest, so no hydraulic resistance to heat, its hydraulic system heat is generally 10% to 30% of the traditional hydraulic press.

4. High degree of automation
Servo-driven hydraulic press pressure, speed, position for the full closed-loop digital control, a high degree of automation, good precision. In addition, its pressure, speed programmable control, to meet the needs of a variety of processes, but also to achieve remote automatic control.

5. High efficiency
Through appropriate acceleration and deceleration control and energy optimization, the speed of servo control hydraulic press can be greatly increased, and the working beat is several times higher than that of the traditional hydraulic press, which can reach 10/min～15/min.

6. Convenient maintenance
Due to the elimination of the proportional servo hydraulic valves in the hydraulic system, speed control circuit, pressure control circuit, the hydraulic system is greatly simplified. The cleanliness requirement of hydraulic oil is far less than that of hydraulic proportional servo system, which reduces the impact of hydraulic oil pollution on the system.

03/09/2024

10-100 Tons Full-hydraulic Rail Forging Manipulator supplier

The 10T full-hydraulic rail forging manipulator is suitable for producing free forging forgings such as long shafts, disks, rings, thick plates and square billets. It can clamp the workpiece and complete the forging operation with 20MN free forging Hydraulic press, and realize the free forging of ingots (billets) of various materials in hot state, which can fully meet the forging process requirements such as upsetting, drawing, punching, ring expanding and cutting.

Our Rail bounded Forging Manipulator advantages:

1.Use ANSYS software to analyze the mechanics of the whole car body (static analysis, dynamic analysis, natural frequency analysis of the whole equipment, etc.).

2.The structure of the clamp part is reasonable, durable, adjustable in clamping force and high in clamping torque.

3.The rotating parts of the pliers rotary drive system have stable support, high positioning accuracy and great driving power driven by hydraulic motor.Under the eccentric forging load, the forging can also be clamped well, and the rotary drive does not deviate. At the same time, the drive can ensure high rotation speed and acceleration, and high forging efficiency can be obtained.

4.German Rexroth high-frequency response proportional directional valve is used for control. Compared with the conventional proportional valve, the response time is increased from 240ms to 60ms, which improves the sensitivity of adjusting the rotating speed of the tong head. It has the performance of conventional proportional amplification, so that the car body can run smoothly when starting and stopping, and the speed is infinitely adjustable.

http://www.dayiforgingtech.cn/products/161.html

DAYI Heavy Forging technology is a leading heavy duty forging hydraulic press factory. Our Open & close die Forging Hydraulic press series, frame & four column hydraulic press, Titanium alloy and superalloy forging, high Speed fast forging hydraulic, semi-axle bidirectional axle extruder and tube up...

04/08/2024

Turn key solution of horizontal bidirectional axle tube extruder forming Hydraulic press

1. Project background

This project belongs to the turnkey project of the whole line, and the buyer provides the equipment installation site (including basic conditions such as water, electricity and gas) and all the work-pieces for trial operation; The seller shall provide the manufacturing of new equipment for the whole line, the manufacturing of all loading and unloading logistics, the design and manufacture of the whole line electrical appliances, the production of the whole process plan, the production of samples, and the installation of the whole line on site. Cooperate with the buyer to complete the selection of all process equipment and the signing of technical agreement, and provide on-line turnkey service for the whole line as required by the agreement.

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2. Production line description

horizontal bidirectional Trailer and Truck axle forming Hydraulic extruder press production line is a new type of equipment independently developed by our company for trailer axle production technology, with independent intellectual property rights. The production line includes intermediate frequency heating furnace, feeding manipulator, axle extruder and other parts. The original axle friction welding, unilateral spinning and other processes are replaced by double-head hot extrusion process, which can extrude high-quality axles at one time, effectively improving production efficiency and reducing production energy consumption.

3. Production capacity requirement

Beat requirement Capacity requirement Working hours
No more than 2 minutes/piece Maximum production capacity per shift: 400 pieces Annual maximum production capacity: 240,000 pieces Working time per shift: 10 hours Maximum working days per year: 300 days,

4. Processing and production line equipments lay out

1）Axle tube both ends lubricating.

2）Medium frequency induction axle tube heating and centering.

3）Initial warm forming hydraulic bi-sides.

4）Axle tube transfer across to next processing.

5）Axle tube both ends lubricating again.

6）Medium frequency induction heating and axle tube centering processing.

7）Axle tube both ends finish warm forming per side

8）Axle tube cooling process.

9）Axle tube straightening inspection.

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5. Horizontal bidirectional axle tube extruder forming Hydraulic press description

Our YD-JH hydrualic press machine series is a horizontal bidirectional forming machine for hanging axle extruder processing, to produce TP TN TQ axle. Also YD-JH hydrualic press is used for Automatic End thickening upsetting, Automotive semi-axle & bidirectional axle extruder, Spindle Axle Beams.

To contact us for more information:
Mr. Alexander.King
Cell:+86 17621575373 (Whatsapp,telegram, wechat)
Email: [email protected]

Our YD-JH hydrualic press machine series is a horizontal bidirectional forming machine for hanging axle extruder processing, to produce TP TN TQ axle. Also YD-JH hydrualic press is used for Automatic End thickening upsetting, Automotive semi-axle & bidirectional axle extruder, Spindle Axle Beams.

24/07/2024

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We are a leading heavy duty hydraulic press machine supplier from China, our best selling products are 1700~5000 tons fast forging hydraulic press machine for alloy steels, high alloy steels, stainless steels, non-ferrous metals, high-speed tool steels, die steels and other materials freely in hot state.

Also our products are widely used by following application:
Our hot sale products as bellow:
1.Heavy Hot Free Forging hydraulic press machine.
2.High speed hot stamping hydraulic press.
3.Titanium alloy and super alloy forging hydraulic press
4.Composite material forming used hydraulic press machine.
5.Close die & Free forging hydraulic machine.
6.Automatic and thickening upsetting hydraulic press machine line.
7.Automatic semi-axle & bidirectional axle extruded, spindle axle beams used heavy hydraulic press.

DAYI heavy hydraulic technology factory supports customized 300 to 50000 tons titanium alloy superalloy and hot hydraulic forging machines for aerospace, military industry, Electric vehicles, ships, rail, wind power, nuclear energy, shipment, Ti alloy forging, household appliances, and other general...