27/02/2026
Foundation Crack Repair | Crack Injection
Not all foundation cracks mean structural failure — but they should never be ignored.
Crack injection is a practical, non-invasive repair method used to either restore structural strength or stop water leakage in reinforced concrete foundation walls and slabs. When done properly, it can extend the life of the structure without excavation or major disruption.
Step 1: Understanding the Crack
Before choosing any repair method, the crack needs to be assessed.
We look at:
What caused it — shrinkage, settlement, temperature changes, or water pressure
Whether it’s still moving or stable
Whether it affects structural performance or is simply allowing water in
This step is critical. The wrong material for the wrong crack leads to repeat failures.
Step 2: Preparation
Good repairs start with good preparation.
The crack is cleaned thoroughly
Injection ports are installed along the crack (typically 150–300 mm apart)
The surface is sealed to prevent resin from escaping during injection
Step 3: Choosing the Right Material
The material depends entirely on what the crack is doing.
Epoxy (Structural Repair)
Used when the crack is dormant and structural.
It bonds the concrete back together and restores tensile and shear strength.
Polyurethane / PU (Waterproofing)
Used for leaking or non-structural cracks.
It reacts with moisture, expands slightly, and seals the crack against water intrusion — even under hydrostatic pressure.
Step 4: Injection Process
Resin is injected at low pressure, starting from the lowest port and working upward.
We continue until the resin reaches the next port, ensuring the crack is fully filled through its thickness. Proper pressure control is key — too much pressure can cause further damage.
After Injection
The resin cures (typically within hours to a few days)
Ports are removed
The surface is ground smooth
The repaired area can be coated or integrated into a waterproofing system
What It Achieves
✔ Restores structural continuity (with epoxy)
✔ Stops active water leakage (with PU)
✔ Minimal disruption — no excavation when accessible
Important to Note
Crack injection is not a fix for ongoing structural movement.
If settlement, expansive soil, or drainage problems continue, those issues must be addressed first.
In severe cases, additional strengthening (carbon fiber, wall anchors, underpinning) may be required.
Foundation crack injection works extremely well — when it’s properly diagnosed, correctly specified, and carefully executed.
Video source: Sika [Youtube]