14/10/2024
Abb Cylinder Pfi Capacitor Bank
Capacitor and filter bank protection
Contact WhatsApp Number :+8801817104346
Power Line Electric
Email: [email protected]
Kaptanbazar Complex Dhaka Bangladesh.
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17
Appendix
Typical recommended cable sizes and protection device ratings
1503- phase
capacitor
kVAR
Rated current
per phase (amps)
Minimum copper
cable size for
75 OC insulation
Minimum copper
cable size for
90 OC insulation
Recommended
fuse amps
Recommended
disc switch amps
Recommended
MCCB trip amps
240 Volt
2.5
3.5
5
7.5
10
15
20
25
30
40
50
60
75
100
125
150
200
250
300
6
8.4
12
18
24
36
48
60
72
96
120
144
180
241
301
361
481
601
722
#14
#14
#12
#10
#8
#6
#6
#4
#3
#1
00
000
250 kcmil
400 kcmil
(2) - 0000
(2) - 250 kcmil
(2) - 400 kcmil
(3) - 300 kcmil
(3) - 400 kcmil
#14
#14
#12
#10
#8
#6
#6
#4
#3
#1
00
000
250 kcmil
400 kcmil
(2) - 000
(2) - 250 kcmil
(2) - 350 kcmil
(3) - 300 kcmil
(3) - 350 kcmil
10
15
20
30
40
60
80
100
125
175
200
250
300
400
500
600
800
1000
1200
30
30
30
30
60
60
100
100
200
200
200
400
400
400
600
600
800
1000
1200
15
15
20
30
40
60
80
90
110
150
200
225
300
400
500
600
750
900
1100
480 Volt
1.5
2
2.5
3
3.5
4
5
6
6.5
7.5
10
15
20
25
30
35
40
45
50
60
70
75
80
90
100
150
200
250
300
350
400
500
1.8
1.8
3
3.6
4.2
4.8
6
7.2
7.8
9
12
18
24
30
36
42
48
54
60
72
84
90
96
108
120
180
241
301
361
421
481
601
#14
#14
#14
#14
#14
#14
#14
#14
#14
#14
#12
#10
#8
#8
#6
#6
#6
#4
#4
#3
#2
#1
#1
0
00
350 kcmil
400 kcmil
(2) - 0000
(2) - 250 kcmil
(2) - 300 kcmil
(2) - 400 kcmil
(3) - 300 kcmil
#14
#14
#14
#14
#14
#14
#14
#14
#14
#14
#12
#10
#8
#8
#6
#6
#6
#4
#4
#3
#2
#1
#1
0
00
350 kcmil
400 kcmil
(2) - 000
(2) - 250 kcmil
(2) - 300 kcmil
(2) - 350 kcmil
(3) - 300 kcmil
3
3
6
6
10
10
10
15
15
15
20
30
40
50
60
70
80
90
100
125
150
150
175
200
200
300
400
500
600
700
800
1000
30
30
30
30
30
30
30
30
30
30
30
30
60
60
60
100
100
100
100
200
200
200
200
200
200
400
400
600
600
800
800
1000
15
15
15
15
15
15
15
15
15
15
20
30
40
50
60
70
80
90
90
110
150
150
150
175
200
300
400
500
600
650
750
capacitor
kVAR
Rated current
per phase (amps)
Minimum copper
cable size for
75 OC insulation
Minimum copper
cable size for
90 OC insulation
Recommended
fuse amps
Recommended
disc switch amps
Recommended
MCCB trip amps
600 Volt
2
3
4
5
7.5
10
15
20
25
30
35
40
45
50
60
70
80
90
100
150
200
250
300
350
400
500
Shunt capacitor banks, also called filter banks, are widely used in transmission and distribution networks to produce reactive power support.
ABB's capacitor bank protection is used to protect against faults that are due to imposed external or internal conditions in the shunt capacitor banks. Internal faults are caused by failures of capacitor elements composing the capacitor units, and units composing the capacitor bank. Other faults inside the bank can be a flashover within the rack (short circuit over a single or multiple series groups of units of the same phase) and rack phase-to-phase and phase-to-earth faults.
External power system conditions, such as overload, cause stress to capacitor banks. For example, overvoltage caused from the combined effect of sustained overvoltage and increased levels of harmonics create an overload situation. The purpose of the protection scheme is to limit the effect of overload to a safe and acceptable level, and to prevent the abnormal system conditions from damaging the shunt capacitor bank by disconnecting it in case of a loss-of supply condition.
Scope
Protection against faults that are due to imposed external or internal conditions in the shunt capacitor banks
Product benefits
Protection, control, measurement and supervision of capacitor banks
Protection of harmonic filter circuits
Product features
Protection unit for H-bridge, double Y or single Y connected capacitor banks and the feeder cable
Extensive range of protection and control functionality, can also be used with harmonic filter circuits
IEC 61850 communication, including redundant Ethernet, GOOSE, and process bus for voltages (in Relion 615 series
RVC Controller
APCQ capacitor bank series is simple and easy to operate thanks
to the automatic functions provided by the RVC controller:
• User-friendly interface
• Easy commissioning
• Complete automatic set-up
• Display of: Cos j , V, I, THDV, THDI
• Multiple built-in protections
• Not affected by harmonics
• Designed for hot environements (+60°C)
• Hardware and software switches
RVC Controller
Options and solutions, applications and installation
Cylindrical capacitors
Functionally very similar to enclosed capacitors (rectangular),
cylindrical capacitors are different in terms of physical dimensions
and arrangement of internal parts. ABB cylindrical capacitors,
also called QCap. Cylindrical capacitors are packaged
very conveniently and are best suited to plain and detuned cap
banks from 100 to 300 kVAR at 480V or 600V, 60Hz, standard
design for use in commercial market segments in Canada.
QCap mechanical protection feature
A very simple but uniquely effective design feature provides
mechanical protection to each Qcap unit. The device terminals
are internally connected using three notched wires that break
together when the lid rises due to gas pressure. To ensure the
disconnection works reliably, the wires are indirectly anchored
to the lid at one end and to the can at the other. The groove is
designed to support this. The lid itself is has two stable
positions – normal and expanded. When pressure pushes up
the lid, all three wires break and the capacitor is entirely
disconnected.
Logic of mechanical protection in QCap
A low-impedence fault rapidly leading to a short-circuit, can be
protected by a fuse. A high-impedance fault on the other hand
may not lead to a current large enough to trip a fuse, it does
cause cumulative resistive heating which increases the pressure
in the sealed can, at a rate directly proportional to the rate of
heating. Likewise, cumulative heating caused by self-healing
action also slowly increases the pressure. Thereby the pressure
threshold can be reached either by the long-term accumulation
of gas released by self-healings (normal end of life) and/or by a
high-impedance fault as described above.
Capacitors special applications
Care should be taken when power factor correction capacitors
are used in the following applications:
– Frequent starts, plugging and jogging applications
– Regenerative loads where load may drive the motor (coasting,
etc.)
– Multi-speed motors
– Motors involving open-transition reduced-voltage starting
– Reversing starters that switch more than once per minute
– Electronic thyristor (SCR) controlled softstarters
Typical wiring diagram (detuned)
Plain autobanks are exactly the same as above, only without the reactors R1, R2
and so on.
SNAP on guard
Rigid connections
Locked by groove
SNAP actuat
RVT Controller
For enhanced functionnality, ABB recommends its advanced RVT
controller with the following features:
• Three-phase measurement and control
• Communication interfaces: Ethernet, USB2 and RS-485
Modbus adapter, complete graphical display, touchscreen with
back-lighting
• Multi-language
• Programmable protection threreliability
Cap answers the following customer needs
• Reliability: Capacitors can be of poor quality if made with
non-capacitor grade-film. ABB‘s strict selection criteria of raw
materials and it‘s first class capacitor film ensure QCap‘s high
reliability.
• Quality: The unique low losses design of the QCap decreases
the temperature of the capacitor and increases it‘s lifetime. The
optimized thermal dissipation prevents premature failure which
is not uncommon with many low quality capacitors.
• Safety: At the end of its lifetime the capacitor must disconnect
itself safely. The specially designed overpressure disconnection
device by ABB guarantees a safe disconnection.
• Consistency: A consistent quality over time is most often a challenge
for manufacturers. ABB tests 100% of its products with
criteria surpassing even international standards.
QCap power module
QCap power module is all-in-one pre-wired power module, which
includes capacitor – QCap type, contactor, fuses and reactors (if
existing). QCap power module provides all advantages of QCap
dry capacitor technology in a compact case, delivering high performance
within a small footprint.
QCap power module offers a number of exceptional features like:
high voltage withstand capability, excellent peak current handling
capacity, high capacitance stability, long life even under high electrical
stress, low losses, exceptional reliability