07/04/2024
I was recently given an air compressor which had been submerged in flood water last year.
It had sat for months without being drained of water & cleaned, so I was dubious that it could be repaired, but the compressor my father bought in 1982 had expired & I was looking at $1000 to buy a replacement.
The first task was to lift the cylinder heads & check the pump.
I was surprised to see the bores were still very good, but the valves were too corroded to be repairable.
Although they stopped water entering, they were destroyed in the process.
The electric motor, once the vee belt was off, ran but the bearings were very loud.
After I drained the oil in the pump & flushed the mayonnaise until it was clear, I replaced the oil.
New valves were found on eBay to suit the 2.25 " bores, but had to be modified as the bolts were 8mm on mine, 6mm on the new valves.
Setting up & installing the new reed valve set was very tricky, the 2 valve plates need to be glued & sealed together before installation with the stainless reeds in place.
With new bearings, the electric motor ran almost without noise.
When it was reassembled today, I ran it to check the valves functioned correctly, then fitted the air filters & it ran up to pressure in less than a minute.
Now it just needs a decent clean before it's put into service!
Total price for the rebuild is just over $100.