Nelsons CNC

Nelsons CNC The Original Press Fit End Cap - made to perfectly fit the ends of Blade and Batten Aluminium fencing. No weld or silicion required. www.nelsonscnc.com.au/shop
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Aluminum End Caps to fit into Aluminum Extrusions.

04/06/2026

The screening on this Aurora on Sunrise project create a striking architectural feature and to complete the look each batten will be finished with a matching aluminium end cap.

These custom 45° end caps were CNC machined by Nelsons CNC specifically to suit the angled cut battens, then powder coated in Kinetic Bronze to match the finished project.

Beyond the appearance, aluminium end caps help seal the open end of the extrusion, reducing the entry of water, dirt and insects while giving the installation a clean, professional finish.

Great fabrication work by Metal Trendz on this project. The attention to detail throughout the build is what makes it special.

We manufacture over 600 sizes of aluminium end caps to suit aluminium battens, fencing, gates, privacy screens and architectural projects across Australia.

Question 🙋‍♂️👷What’s your go-to when finishing aluminium battens?JWeld Projects recently completed these custom aluminiu...
03/06/2026

Question 🙋‍♂️👷
What’s your go-to when finishing aluminium battens?

JWeld Projects recently completed these custom aluminium batten gates using 40x40 battens, finished off with our precision-machined aluminium end caps.

A lot of time goes into designing and building gates like this, so it makes sense to finish it properly. The end caps help seal the open ends of the battens while giving the whole project a clean, consistent look from every angle.

Our aluminium end caps are CNC machined and designed with a true interference fit, so they install by simply tapping them into place with a rubber mallet. No welding, no screws and no glue required.

Big thanks to the team at JWeld Projects for choosing Nelsons CNC End Caps and for sharing these photos. The finished result looks fantastic.

02/06/2026

5000 End Caps. One Exact Fit.

What does 5000 precision-machined aluminium end caps look like?

This.

In this batch, we’re manufacturing 50mm x 10mm aluminium end caps for batten fencing specifically designed to suit a 1.6 wall thickness and a square edge - all produced on our CNC machining centres and supported by automated robotic loading systems for consistent quality and efficiency.

Every end cap is machined to suit a specific extrusion size, wall thickness and corner radius. That means when they arrive on site, they’re designed to achieve a true interference fit, no glue, no screws and no welding required.

At Nelsons CNC, we don’t make generic caps. We manufacture end caps to exact specifications so fabricators, fence manufacturers and installers get a professional finish that stays in place.

✔ 50mm x 10mm end caps to suit a 1.6 wall with a square edge for batten fencing
✔ Precision CNC machined aluminium
✔ Automated robotic production for large order capacity
✔ True interference-fit design
✔ Made for aluminium battens, fencing and screening systems

From one-off custom runs to production quantities of thousands, every cap is manufactured with the same focus on fit, finish and consistency.

Last week we had a group of Year 12 Engineering students from Caloundra State High School in our workshop.They spent the...
01/06/2026

Last week we had a group of Year 12 Engineering students from Caloundra State High School in our workshop.

They spent the morning looking through our CNC machining centres, robotic loading systems and seeing how our aluminium end caps are manufactured at Nelsons CNC.

It was great to see the students genuinely interested and asking plenty of questions - it doesn't feel that long ago I was in their shoes, although the kids would probably disagree 😆

Back then I only dreamt of running a manufacturing business and what excites me now is seeing how quickly technology is changing in our industry. Between automation, robotics and ai, manufacturing looks very different to what it did when I left school, and it’ll probably look different by the time these guys graduate!

Thanks again to the students and the staff at Cal High for giving us the opportunity to share a small part of what we do every day.

A nice finish on a friday arv 👌 A white batten fence never fails to disappoint 😆 These fence caps are an exact match for...
29/05/2026

A nice finish on a friday arv 👌 A white batten fence never fails to disappoint 😆 These fence caps are an exact match for this RHS aluminium fence and won’t pop out or fade in the sun ☀️ These end caps are made from premium 6060 T5 aluminium, supplied in mill finish and are ready for you to powder coat in your choice of colour or even add that fancy timber sublimation everyone’s loving at the moment. Let us know if you need help with sizing! Perfect for finishing off your batten fencing.

Nelsons CNC End Caps 🇦🇺 Fast shipping nation wide and shipping available in the USA 🇺🇸

28/05/2026

The best fit possible! Fence caps that perfectly fit 50x10 slats. A bulk order ready to go out once they are dried and polished.

25/05/2026

Cover it with the right size ☑️ Why aluminium hole plugs? Because they kick over plastic hole plugs! 👊 These bad boys are made from premium aluminium (6060 T5) and yes that means you can powder coat them whatever colour your heart desires! 🔵⚫️⚪️ They also tap into place without glue or welding! Game changers!

Bulk orders available. No minimum order. Nelsons CNC Hole Plugs.

21/05/2026

What are hole plugs used for? Drilled holes in posts, access holes, unused mounting holes, fabrication openings and sheet metal cut-outs.

The beauty of our aluminium hole plugs is they’re CNC machined for a tight interference fit, meaning they can be powder coated to match your job and quickly installed without glue, screws or welding.

19/05/2026

Not the pokies 🤣 5000 aluminium hole plugs packed and ready to head out the door 📦

CNC machined in-house for a tight fit and made from premium 6060 T5 aluminium. These are quick install, just knock in with your rubber mallet - no glue needed.

What’s the feature of these fence caps, you may ask? Interference fit 💥So what does that actually mean?It means the unde...
18/05/2026

What’s the feature of these fence caps, you may ask? Interference fit 💥

So what does that actually mean?

It means the underside of the end cap is CNC machined slightly larger than the inside of the aluminium extrusion. When tapped in with a rubber mallet, the cap locks tightly into place creating a clean, secure fit without glue, screws or welding.

The result is a faster install, a tighter fit and a cleaner finish across the entire job.

Find your fit with Nelsons CNC End Caps.

Address

Shed 4, 135 Grigor Street West
Sunshine Coast, QLD
4551

Opening Hours

Monday 7am - 4:30pm
Tuesday 7am - 4:30pm
Wednesday 7am - 4:30pm
Thursday 7am - 4:30pm
Friday 7am - 4:30pm

Telephone

+61424697003

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